Mike Oswaldrosnick wrote:I had similar questions about durability, but running a cleaner fuel helped a lot. I use kiln-dried wood from https://onestopfuel.ie/ and haven’t had cracking issues since switching. Consistent moisture content seems to make the burn easier on the bricks and metal parts.
Cristobal Cristo wrote:I already commented on this issue stating that there exist quality differences between various IFBs, but now I'm thinking that they should not be used in the wood flame path.
Two vendors/manufactures that I inquired about IFB use in flame path said it was OK, but at the same time it's rather obvious that they are not intended for wood flame path:
1. IFBs are rather new invention, established in industry in the 50s.
2. Industry uses natural gas, propane or electricity to melt, crack, kiln fire.
3. If wood is burnt in biomass power stations or incinerators - high alumina hard bricks are used (I read some paper), because amount of fluxes and detrimental substances is high.
Cristobal Cristo wrote:
My electric ceramic kiln is lined with IFB26, but it's electric and only I converted it to propane and propane exhaust is super clean compared to wood and I use it maybe 10 times per year only, so I may not be able to notice any deterioration.
I just read that IFB/propane kilns may have longevity of 1-5 years in high use environment. High use for ceramics firing would be once per 3 days, because cooling to less than 50 C (safe for glazes) takes me around 40 hours. For quick raku firing (objects are removed hot from the kiln) firings could be more frequent with much more thermal strees.
Masonry heater will be probably fired for let's say 4 months, so with one fire par day it's 120 firings - eauivalent to once per 3 days kiln use schedule. However the fuel is wood with chlorine (bricks don't like it) and various fluxes. Also the temperature in properly built riser is equal and turbulence much higher than in a kiln.
So it looks like IFBs in wood flame path are really being tested by us. I'm really curious about performance of IFB risers built by others.
Benjamin Dinkel wrote:Thanks for the input.
I really wanted to use the inclined fire bricks but thought it wouldn’t work on shorty because they would be in the way of the exiting exhaust out of the riser, wouldn’t they?
Do you remember the reason for not using the shelves in a permanent build?
thomas rubino wrote:Apparently, the shelves aren't reliable in the long run.
For short-term use or on a build with easy access to the core, they would be fine.
Perhaps in your warmer climate, they might last indefinitely?
I originally thought first-gen batchboxes required a flat roof, but Peter oked the peaked design.
I suspect that it would work on Shorty as well.
Gary Throop wrote:Oh, wow! I just found this guy on YouTube! A total inspiration! He looks as old as I am and look what he did! If he can do this, so can I!
Has anyone seen this? Any comments? Suggestions? Criticisms?
Gary