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Club style mallet - PEP BB roundwood.sand.club

BB round wood woodworking - sand badge
 
Judson Carroll
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posted 3 years ago
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This has re-kindled my interest in Indian Clubs.  It is an old, Victorian style of exercise, which is probably the most effective upper body exercise I've ever done for general health, fitness and endurance.  I think I'll carve some clubs in various weights and get back into it!



https://archive.org/details/indianclubexerci00keho  

"Them that don't know him don't like him and them that do sometimes don't know how to take him, he ain't wrong he's just different and his pride won't let him do the things to make you think he's right" - Ed Bruce (via Waylon and WIllie)

 
Malek Beitinjan
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I've carved my first piece of wood! I made a club style mallet using just a hatchet. Wood is an old pine log I found - in an urban area you work with what you can get.

IMG_20210416_154650.jpg
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“There are no words to express the abyss between isolation and having one ally. It may be conceded to the mathematician that four is twice two. But two is not twice one; two is two thousand times one.”
― G. K. Chesterton

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Brandon Gladefield
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posted 3 years ago
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I had so much fun making this one and much prefer this over the compound mallet. Quicker, easier and I can make it as light or as heavy as I want!
20210422_144030.jpg
Tools and materials selected
Tools and materials selected
20210422_151231.jpg
Wooah we're half way there - ish
Wooah we're half way there - ish
20210422_153521.jpg
Final product
Final product
20210422_153557.jpg
Smooth as a baby's bottom
Smooth as a baby's bottom

The Lord gave, and the Lord hath taken away; blessed be the name of the Lord. - Job 1:21

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Cam Haslehurst
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This was a fun project. The thinning was slow going until I read the BB page and saw that I could use a hatchet to remove wood. You can see it in the last pic of the gif - it sped things up!

I used a bow saw, a woodworking saw, an axe, a splitting wedge as a hammer, and a drawknife.

Maybe I can try selling this on Facebook marketplace for ~$200.
mallet.gif
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using-drawknife.jpg
Not a great angle but my arms are still in the photo - it is me I promise
Not a great angle but my arms are still in the photo - it is me I promise
tools.gif
The roster
The roster


My journal documenting my time living on the Stone Baerm Homestead in summer 2021: https://permies.com/t/160807/Stone-Baerm-Adventures

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Daniel Brieck
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posted 3 years ago
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Making a Club style mallet. This one is now at the shower shack to use with the new kindling cracker.
684195F6-177D-4E05-83FE-81A8E55EF4ED.jpeg
Chunk of wood
Chunk of wood
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Halfway with hand tools on the right
Halfway with hand tools on the right
EDC4CC85-247A-4D26-8833-B7B8167670DA.jpeg
Completed
Completed
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Note: I hereby certify that this badge bit is complete, and congratulate you on your Roundwood air badge!

 
Kyle Noe
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posted 3 years ago
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Here is my first club mallet.
20210723_091358.jpg
Before I started
Before I started
20210723_094915.jpg
I used a draw knife, hatchet, and knife
I used a draw knife, hatchet, and knife
20210723_102255.jpg
All done
All done
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Jared Bosecke
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posted 3 years ago
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Here's the club style mallet made with the axe that I sharpened (badge synergy FTW).
20210725_130710.jpg
Log in it's original state
Log in it's original state
20210725_132350.jpg
halfway through rough stock removal with my newly sharpened axe
halfway through rough stock removal with my newly sharpened axe
20210725_134657.jpg
this is about as far as I got with just the axe and mallet before I gave in and decided to do the last part with a chisel
this is about as far as I got with just the axe and mallet before I gave in and decided to do the last part with a chisel
20210725_135532.jpg
It's very dense wood with a almost flat surface on one face so it will be interesting to see how it goes (I think it will last a bloody long time)
It's very dense wood with a almost flat surface on one face so it will be interesting to see how it goes (I think it will last a bloody long time)
20210725_135553.jpg
finished product it's not very pretty but it was a fun little project that took just under an hour all up.
finished product it's not very pretty but it was a fun little project that took just under an hour all up.
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Luke Mitchell
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I selected a piece of green lime. It's a bit of a pain to work but seems to be quite resistant to splitting which I thought was good for a mallet. I deliberately chose a section with some side branches as I felt the contrary grain would help with strength.

I used a small hatchet (one that I can get a good, sharp edge on) and a little sloyd knife for the tools.

The handle tapers from narrow to fatter and back to narrow. I can grip at the bottom for a bigger swing or in a "choke" grip near the mallet head for more controlled work. The handle has been worked with a knife and feels smooth. As the wood is green there is a bit of tearout but it is soft to the touch and certainly won't splinter.
PXL_20210723_150612180.jpg
Starting piece of wood
Starting piece of wood
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I used a hatchet
I used a hatchet
PXL_20210725_174546433.jpg
Almost done. Knife to finish
Almost done. Knife to finish
PXL_20210725_180247331.jpg
Fingers touch
Fingers touch

Small-holding, coppice and grassland management on a 16-acre site.

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Jordan Prall
Posts: 2
2
posted 3 years ago
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Edge case submission
My first attempt at a club style mallet. The next time I would like to start with 6-8" so that will have room to shape the mallet portion more.
IMG_20210818_173206_HDR.jpg
Starting material and hand tools of choice
Starting material and hand tools of choice
IMG_20210818_173259.jpg
Diameter of material
Diameter of material
IMG_20210818_174316_HDR.jpg
Halfway progress
Halfway progress
IMG_20210818_180150_HDR.jpg
Length requirement (part 1)
Length requirement (part 1)
IMG_20210818_180221_HDR.jpg
Length requirement (part 2)
Length requirement (part 2)
IMG_20210818_180235_HDR.jpg
Final Product
Final Product
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Note: Could you take another pic showing your thumb and finger touching?    - final product held in your hand showing that your thumb and first finger can touch

 
Jordan Prall
Posts: 2
2
posted 3 years ago
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I will fix my previous mallet as I understand that I did not meet the fingers touching requirement.
IMG_20210819_191958.jpg
[Thumbnail for IMG_20210819_191958.jpg]
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She's brilliant. She can see what can be and is not limited to what is. And she knows this tiny ad:
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