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eggshells revisited...GRINDING...

 
master pollinator
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So, with my sudden embarrassment of riches with respect to eggshell sourcing I am finding my normal method to be inadequate. In the past I was dealing with much smaller quantities. I have been trying to do it the same but I have shells stacking up. I'd like to make eggshell powder (or even fine sand) but on a larger scale. My little nutribullet can only do so much before it overheats and quits. Then it takes hours to cool down. I now have probably three 5-gallon buckets of crushed with more shells coming this week. Has anyone used a larger system? Thoughts?
 
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echo minarosa wrote:So, with my sudden embarrassment of riches with respect to eggshell sourcing I am finding my normal method to be inadequate. In the past I was dealing with much smaller quantities. I have been trying to do it the same but I have shells stacking up. I'd like to make eggshell powder (or even fine sand) but on a larger scale. My little nutribullet can only do so much before it overheats and quits. Then it takes hours to cool down. I now have probably three 5-gallon buckets of crushed with more shells coming this week. Has anyone used a larger system? Thoughts?



Necessity is the mother of invention. Sounds like you have a need which could benefit from an invention. Can you repurpose (and possibly retrofit) something else or do you start from scratch? A stone crusher, a stone grinding wheel, blades and screens, giant mortar and pestle, on old flour mill, running over it with a vehicle... Or do you just buy more mini blenders to distribute the work load. Lots of possibilities and as much as I love “shelling” out advice (ha ha), the right answer for you is entirely up to you.


Good Luck!
 
pollinator
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A cheap grain mill might work better. I'm thinking the kind intended for making cornmeal, not flour. Or a coffee grinder if it's the old, sturdy, steel burr kind. Not the whirly blades kind.

A meat grinder might be another possibility, but I haven't tried it.
 
pollinator
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Hot tip: Burn them first.

All the eggshells here go through the wood fire, along with all the clam and mussel shells, and all the bones. After heat treatment they are super crumbly and easy to reduce to a fine grit...even big knuckle bones.
 
echo minarosa
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I don't have the ability to burn in my cite. No fires of any kind. That also keeps me from using any biochar.

I thought about some of the methods mentioned but I need to process a lot. I'll give a look to the others. Thanks all!
 
Phil Stevens
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Hot oven? My mother used to put all the eggshells in a coffee can in the oven so that they were in there any time there was baking happening. They came out more friable than they went in.
 
echo minarosa
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I am getting too many shells to use an oven. I also don't want to use the extra fuel required for that as I'm currently air drying. Right now, I just dump straight from the cases onto screens and come back a few days later with a wheelbarrow. And the resulting smell of doing this in the oven inside might run us out of the house. Sometimes they sit a day or two before I get word to pick them up. Even if using both oven racks it would probably take 10+ loads to get them all done.
 
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Alternate question...  Why do you need to process so many shells?  

This probably wouldn't work but a cement mixer with a few rocks in it plus 10 gallons of shells would beat them into a powder pretty quickly.  Rather loudly as well.

Or put them in a chicken food sack and drive over them a few times, fluff the bag back up, drive over again.

Cook them in a solar oven?
 
echo minarosa
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They take up a lot less space when powdered. My lot is small. So, I'm looking for a fix that would fit as well as hopefully not using much energy and not being a unitasker.

I don't have a driveway, just the city street and I'm sure bags of shells would be an issue.

BTW, anecdotal evidence only...my early experiments with areas treated with eggshells vs those without...including compost piles show more worms in the eggshell areas. The differences weren't so pronounced where my inputs were of larger size (like that from simply crushing).

We're not at the point where chickens are feasible yet or else I'd be using that pathway as well.
 
Mike Haasl
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But can you get a sturdy bag (like a chicken food sack), fill it with shells and go to a parking lot somewhere to crush it?
 
pollinator
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How about a rock tumbler?


 
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Put them in the bag like Mike suggested and then beat it on the ground and finish the results with a hammer.
 
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I crush mine with a mortar and pestle, but that's just shells from 9 hens, not a massive amount. But you can recreate it in your 5 gal bucket. First, use a smaller bucket/pail pushed down on the shells to compact them. Then crush them finer with a baseball bat, inside the bucket. It'll be fun and go faster than you think.

Or do what Mike said, in a parking lot or just on the street. Nobody is going to lose it over you driving on bags of egg shells to crush them. The worst that could happen is some of it spills out and you sweep the spill back into the bag. I suppose people may think you're weird, but don't they already?
 
Mike Haasl
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Depending on the street, just pile them up on the pavement and drive over them, then sweep the dust up.  No tough chicken food sack needed...
 
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