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Club style mallet from hand tools - PEP BB roundwood.sand.club

BB round wood woodworking - sand badge
 
Posts: 41
Location: Hartwell Georgia USA
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Nice quick job on that Michael. Say, what's that handy dandy tool in the second picture?
 
pollinator
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Bill Anderson wrote:[W]hat's that handy dandy tool in the second picture?



It's a very old billhook. I found it in an antique tool shop in England. It does much of the things you would expect from a hatchet and a draw knife. Of course it is great for copicing and hedge laying.
 
pioneer
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Submitted for consideration.

Seem like there are technical differences in sharing images from my personal Nextcloud server.
Photographs attached.

A split has developed in the handle since that last photograph was taken.
clubmallet.JPG
green wood carved mallet
green wood carved mallet
froknife.JPG
shaping mallet
shaping mallet
greenash.JPG
cutting wood for mallet
cutting wood for mallet
Staff note (Mike Haasl) :

I hereby certify this BB to be complete! Sorry for the delay in certifying, if it takes more than a couple days to get certified, please "report" your post to get some attention directed at it.

 
pollinator
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Is my piece of found firewood too old, hard, and dry or is the hatchet too dull or too small? Seems I would need an ax to shape this wood.
 
steward
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It's much easier to use fresh (green) wood.  Once it's more than a couple days old it gets much tougher to work.  I'd think a hatchet should be a better tool than an axe for this project.  There's a BB for sharpening an axe (or hatchet) that you could knock out first
 
master steward
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What Mike said! I made my mallet--albeit a small one that works well for my weak wrists and small hands--from fresh maple. It took a long time to do with my dull hatchet. Once we sharpened the hatchet, work went much faster.

Aged wood is also harder to carve. I made my spoon from aged, dry cherry wood, and it took a while! The one from fresh maple I made went much faster, even though it was 4 times as large.
 
pollinator
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Submission for PEP BB club style mallet

Attempting the 7 minute quick and dirty mallet challenge

I made it in about 12 minutes with just the hatchet but it was not comfortable so I took an additional 4 minutes with the knife.

16 minutes total but I already have a better understanding of how to form the handle shape I need and I believe it will go more quickly having a mallet to more accurately place my hatchet strikes.

20200407_175440.jpg
Beginning green wood
Beginning green wood
20200407_175647.jpg
Starting the handle with poor technique
Starting the handle with poor technique
20200407_181447.jpg
Adjusted technique is paying off
Adjusted technique is paying off
20200407_183339.jpg
In action with full froe
In action with full froe
20200407_183605.jpg
Final product with tools
Final product with tools
20200407_182313.jpg
At 7 min mark it was useable but not comfortable
At 7 min mark it was useable but not comfortable
Staff note (Mike Barkley) :

I certify this BB is complete.

 
master gardener
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Here is a mallet.  You can see the starting log:



In progress:



Finished mallet:



And the tools used (although I was playing around some, could have used just the hatchet):

Staff note (Mike Haasl) :

I hereby certify this BB complete along with your new air badge in Roundwood!

 
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Location: Fennville MI
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A froe Beatle and a joiner's mallet. As someone noted, a mail for beating fries is a piece of firewood with a brief working life ;) Mine is due for replacement, again. Sometimes I just use a branch that is at hand.
IMG_20200816_113030.jpg
Froe beatle
Froe beatle
IMG_20200816_113119.jpg
Joiner's mallet
Joiner's mallet
 
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Made this mallet tonight, seemed to take longer to saw the log, then it did to carve it. Over all about an hour to complete. I used the growth rings to determine the shape and size of the handle
20200818_195859.jpg
[Thumbnail for 20200818_195859.jpg]
20200818_201215.jpg
[Thumbnail for 20200818_201215.jpg]
1597797961054505029013.jpg
[Thumbnail for 1597797961054505029013.jpg]
Staff note (Mike Haasl) :

I certify this BB complete along with you spiffy new air badge!

 
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