paul wheaton wrote:I've been asked to say something here.
Hi!
I have not read every spec of everything written here, but I did skim through it. This reminds me of a long conversation I had with the rather brilliant Peter van den Berg (who appears to already be on this thread).
The conversation goes like this: it is possible to design a rocket system with a lot of metal and have it be okay. It must be a very small system so that the temperatures will probably never exceed 1400 degrees F. Of course, at such low temperatures, it is difficult to get a non-smoky burn - but it can be done.
These forums have a parade of people that went down metal road and made systems that were amazing. For a while. And when the system failed in the middle of winter, they had massive heartbreak.
Rob's system comes to mind:
There has been so much heartache and so many disasters, it seems that there is a very strong push to discourage anybody from using metal in the burn tunnel and/or riser.
I know that we had a lot of people here at my place that were seriously loving on the pocket rockets for a few months - but after they all, universally, burned out their very thick metal tubes - we had to ban the use of this design here. After all: where does that burned metal go? The toxicity put into the atmosphere makes me very uncomfortable.
I think the people here are very much wishing to embrace another enthusiast. And, at the same time, direct your energy to a place that will have a strong positive long term result and not go through all the pain that so many others have gone through.
CARBON STEEL
Material frequently used in manufacturing. Due to its low resistance
to corrosion it should not be used in water, diluted acids or saline solutions. It may be used in some
alkalis and in some concentrated acids. Temperature limit 900° F (500° C).
Approximate Hardness: 90 to 120 HB.
STAINLESS STEEL AISI 304
Alloy with 18% Cr and 8% Ni is the material most used in the manufacturing of industry due
to its excellent resistance to corrosion, low cost and availability in the market. Its maximum operating
temperature is 1400° F (760° C). Due to Stress and Intergranular Corrosion, its continuous service
temperature is limited to 790° F (420° C).
Approximate Hardness: 160 HB.
STAINLESS STEEL AISI 304L
It has the same resistance to corrosion as the AISI 304. Since its Carbon content is limited to 0.03%,
it has less Intergranular Carbon precipitation and therefore less Intergranular Corrosion. Its
operational limit for continuous service is 1400° F (760° C). It is susceptible to Stress Corrosion.
Approximate Hardness: 160 HB and in some cases,140 HB.
STAINLESS STEEL AISI 316
This alloy with 18% Ni, 13% Cr and 2% Mo, offers excellent resistance to corrosion. It can have
carbonate precipitation at temperatures between 860° F (460° C) and 1650° F (900° C), under severe
corrosion conditions. Maximum recommended temperature for continuous service is 1400° F (760 C).
Approximate Hardness: 160 HB.
STAINLESS STEEL AISI 316L
It has the same chemical composition as the AISI 316 but its Carbon content is limited to 0.03%,
which inhibits the Intergranular Carbon precipitation and consequently, the Intergranular Corrosion.
The maximum service temperature is 1400° F (760° C).
Approximate Hardness: 160 HB.
STAINLESS STEEL AISI 321
Austenitic stainless steel alloy with 18% Cr and 10% Ni stabilized with Ti, which reduces the
Intergranular Carbon precipitation and also the Intergranular Corrosion. It can be used in
temperatures up to 1500°F (815°C).
Approximate Hardness: 160 HB.
STAINLESS STEEL AISI 347
Alloy similar to the AISI 304 stabilized with Cb and Ta to reduce
carbonate precipitation and
Intergranular Corrosion. It is subject to
Stress Corrosion. Has good performance in high temperature
corrosive
service. Maximum temperature: 1550° F (815° C).
Approximate Hardness:
160 HB.
MONEL
Alloy with 67%
Ni and 30% Cu, it offers excellent resistance to the majority of acids and
alkalis,
except to extremely oxidant acids. Subject to stress corrosion
and therefore should not be used in the
presence of fluorine
-
silicon acid
and Mercury. In combination with PTFE, it is used frequently in spiral
wound gaskets for severe corrosion services, such as Hydrofluoric acid.
Operating maximum
temperature: 1500° F (815° C).
Approximate Hardness:
95 HB.
NICKEL
200
Alloy with 99% Ni, offers
great resistance to caustic solutions, even thought it does not have the
same
global resistance of Monel. It is also used in spiral wound and
jacketed gaskets for special
applications. Maximum operating temperature:
1400 F (760° C).
Approximate Hardness: 110 HB.
COPPER
Material often used in small dimension gaskets, where
the maximum seating stress is limited.
Maximum operating temperature: 500°
F (260° C).
Approximate Hardness: 80 HB.
ALUMINUM
Due to its excellent resistance to corrosion and easy
handling it is very often used in manufacturing
gaskets. Maximum service
temperature: 860° F (460° C).
Approximate Hardness: 35 HB.
INCONEL
Alloy with 77% Ni, 15% Cr and 7% Fe, it has excellent
corrosion resistance from cryogenic to high
temperatures. Temperature
limit: 2000° F (1100° C).
Approximate Hardness: 150 HB.
TITANIUM
Metal with excellent corrosion properties in elevated
temperatures, oxidant service, Nitric acid and
caustic solutions.
Temperature limit: 2000° F (1100° C).
Approximate Hardness: 215
HB
My books, movies, videos, podcasts, events ... the big collection of paul wheaton stuff!
You see this thing? It's hydraulic tubing About 6.5 or 7mm thick. More than 1/4"
By the end of the total 32 hours of burning, it was like puff pastry in the elbow. The metal was about 1 inch thick inside, because of the spalling, and the cyclonic rocket was unusable. The gas bottle started sagging under it's own weight. That's because metal was heated to the white. You obviously see the spalling. That's not on the oxygen rich side, which creates the spalling usualy. If you don't trust me. Carry on. But please, don't tell me afterwards that your contraption works wonders and such. I know that if you reach the proper temps for a rocket stove of any kind to work properly, steel won't hold.
I can even tell you that i'm killing refractories too. I've had the bricks and refractory tubing in another stove, glowing orange. That's more than 900C°, yep celcius, not farenheit. How long do you think steel could survive at that kind of temp. Seemingly, a rocket can reach 1200C° on a regular basis.
I should have cut that elbow on the cyclonic rocket, to show the world what a rocket can do to metal. But i threw it in the skip before thinking about it.
God of procrastination https://www.youtube.com/watch?v=q1EoT9sedqY
People build rockets with metal fireboxes, heat risers etc. And as usually, they haven't read the fine prints, or even bothered to take notice of the caution messages. And then suddenly they heat a home with a metal rocket. In the middle of winter, the thing fails, and fills the house with smoke, during the night. As obviously, they are used to use the thing like a normal wood stove, and they fill it before going to bed. Left the doors of the bedrooms open, because the heat can go there. And what do you find the next morning, or three weeks later, Two dead babies and their parents. Who died in their sleep.
God of procrastination https://www.youtube.com/watch?v=q1EoT9sedqY
Use common sense.
Please, tinkerers, mad welders, diyers. [...] Don't encourage the less gifted than you to take this risk.
My books, movies, videos, podcasts, events ... the big collection of paul wheaton stuff!
Works at a residential alternative high school in the Himalayas SECMOL.org . "Back home" is Cape Cod, E Coast USA.
Success has a Thousand Fathers , Failure is an Orphan
LOOK AT THE " SIMILAR THREADS " BELOW !
Rocket Mag evolution timeline: http://www.permies.com/t/52316/rocket-stoves/Rocket-stove-heats-water-pics
Rocket Mag Thread: http://www.permies.com/t/54074/rocket-stoves/Rocket-Mag-heater-Rocket-Mag
Works at a residential alternative high school in the Himalayas SECMOL.org . "Back home" is Cape Cod, E Coast USA.
A Quick Update.
This Little fire is just a wonderful performer.
I have noticed a few things others might find useful
1. It must be lit from close to the primary air for fastest smoke free condition (15minutes)
2. filling the batch box 80% achieves hottest flame and best burn time
3. Chet style portal is starting to deform from heat but is functioning extremely well and certainly acts as intended
4. The riser is 1200mm 10mm wall hydraulic pipe, it has suffered spalling for 800mm of it's length, which hot spots from 100mm to 400mm particularly affected
5. Stainless steel rack that i use to seperate the ash/small coal from the burning wood, melts and spalls away after 30 hours.
6. Opening the side door to refill the batch box once the batch has burned 40-50% leaves sufficient draft to make sure no smoke exists the box and is still hot enough to ensure no smoke leaves due to new added wood.
7. the higher density the wood the smaller the pieces must be for full combustion. i.e. 600kg/m3 i can get away with 10-15cm cross section, but the 1200kg/m3 i have most access to must be 5-10cm cross section to burn completely without smoke. larger pieces can only be added once there is a VERY significant coal bed.
God of procrastination https://www.youtube.com/watch?v=q1EoT9sedqY
God of procrastination https://www.youtube.com/watch?v=q1EoT9sedqY
God of procrastination https://www.youtube.com/watch?v=q1EoT9sedqY
Chris Burge wrote:First of all, it only reflects a certain amount of heat back into the system where you need it the most, while it conducts and transfers the rest of it elsewhere. Enough of the right kind of insulation will let you achieve the higher temps, but when you do, the other problem rears its ugly head: reduction and spalling.
Here's a picture I took of the inside of a 4.5 inch system after it been in constant use for 6 weeks...
The feed tube, burn tunnel, and the beginning of the riser are refractory brick, but the rest of the riser is a piece of schedule 40 steel pipe. The riser is insulated with 2 inches of a tightly packed refractory compound made up of fireclay, perlite, silicon dioxide sand, and alumina fibers. You can see the spalling of the steel sticking out like a bunch of steel cornflakes, creating a ton of drag on the system. The stuff that looks the same thing going on on the firebrick, is just excess fireclay slip from the assembly of the core. As you can see in this photo, it knocks off easily and reveals smooth firebrick...
The metal spalling, however, does not come off so easily, and merely continues throughout use. Here's a picture taken from the top of the riser after about 4 months of constant use...
As you can see, the insulation worked quite well, because i was able to get hot enough temps at the top of the riser to blister and spall the steel.
Metal seems like a quicker, sensible option at first, but in the long run, it will fail.
Chris Burge wrote:this is what happens to HSS at the correct burn temps...
I went through three of these in three months.
metal......doomed
Rocket Mag evolution timeline: http://www.permies.com/t/52316/rocket-stoves/Rocket-stove-heats-water-pics
Rocket Mag Thread: http://www.permies.com/t/54074/rocket-stoves/Rocket-Mag-heater-Rocket-Mag
regards, Peter
positively optimistic 🙂 https://www.youtube.com/@613Builds
source: http://metalsupermarkets.com/blog/how-heating-metal-affects-its-properties/The electrical, magnetic and structural properties of metals can be changed through heat.....Metals are comprised of a symmetrical structure of atoms known as an allotrope. Heating the metal will displace atoms from their position and the displaced atoms form a new structure. This process is known as allotropic phase transformation. Allotropic phase transformation alters the hardness, strength and ductility of the metal....Annealing is frequently used to soften metals including iron, steel, copper, brass and silver. The process involves heating the metal to a specific temperature then allowing it to cool slowly at a controlled rate. Annealing alters the physical and chemical properties of the metal to increase ductility and reduce hardness.
Rocket Mag evolution timeline: http://www.permies.com/t/52316/rocket-stoves/Rocket-stove-heats-water-pics
Rocket Mag Thread: http://www.permies.com/t/54074/rocket-stoves/Rocket-Mag-heater-Rocket-Mag
positively optimistic 🙂 https://www.youtube.com/@613Builds
Rocket Mag evolution timeline: http://www.permies.com/t/52316/rocket-stoves/Rocket-stove-heats-water-pics
Rocket Mag Thread: http://www.permies.com/t/54074/rocket-stoves/Rocket-Mag-heater-Rocket-Mag
God of procrastination https://www.youtube.com/watch?v=q1EoT9sedqY
Satamax Antone wrote:The fumivore, not a rocket!
http://donkey32.proboards.com/post/20514/thread
Rocket Mag evolution timeline: http://www.permies.com/t/52316/rocket-stoves/Rocket-stove-heats-water-pics
Rocket Mag Thread: http://www.permies.com/t/54074/rocket-stoves/Rocket-Mag-heater-Rocket-Mag
I have a 10" "J" style rocket stove that I want to boil sap or large amounts of water on. I insulated it my first year but the metal got so hot it melted it and it slumped.
God of procrastination https://www.youtube.com/watch?v=q1EoT9sedqY
Well it might be time for an update.
This all metal build has needed some serious repair work.
after approximately 500hours of burn time the wall thickness of the riser and chet portal ports have diminished the point of imninent failure (less than 0.75mm down from 8mm and 5mm) I've been keeping tabs on thickness via an ultrasound probe.
i've replaced the riser and portal. but this really is just a waste and i will have to start in ernest to build a RMH in the correct style.
God of procrastination https://www.youtube.com/watch?v=q1EoT9sedqY
Satamax Antone wrote:The fumivore, not a rocket!
http://donkey32.proboards.com/post/20514/thread
God of procrastination https://www.youtube.com/watch?v=q1EoT9sedqY
Satamax Antone wrote:Bruce, i'm French, and speak a smidge of English. So i think i could tackle this. But there's soooo many things to do before. I still take time to come here and try to help others. But i'm affraid, this one will have to wait. Besides my woodworking day job, i've tackled the building of my flat, and of a sawmill, lately. Working on a 1944 80kw generator for the moment.
Glenn Herbert wrote:I did a translation of this in another thread a few months ago, and yours is pretty accurate. It gets all the important information right.
https://permies.com/t/53554/rocket-stoves/success-metals-rocket-stoves#453338
Uh oh, we're definitely being carded. Here, show him this tiny ad:
GAMCOD 2025: 200 square feet; Zero degrees F or colder; calories cheap and easy
https://permies.com/wiki/270034/GAMCOD-square-feet-degrees-colder
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