So I'll explain briefly the steps, and try not to be too wordy, trades tend to have their own way of sounding pretentious through jargon and slang that I try not to fall into.
Starting with a bar 2 1/2 x 18x 1/2 inches in size, I heat up the one end and begin by reducing down a spot 6 inches from one side with a fuller, a tool that puts round depressions on both sides at the same time, this takes about 2-3hours to do well, if I had a better fuller it would go faster mine s stiff. Then I have the short and long ends separated by what will be the shoulder of the blade and beginning of the socket.
Next I heat and draw out the socket materials making it both longer and shaping it into the pyramid shape that becomes the tapered socket. I'd say we have about 10 hours of drawing out in the socket area, again if you had a power hammer you could do it in two, but this is by hand so.... Also if you did the body in mild steel and welded in a tool steel edge you could go much faster!
Then the pictures start up, I heat the socket and fold it into a roundish shape so that it can go on that mandrel, I beat it around the mandrel to form it to a nice round shape and to bring the edges around to ready them for welding. This takes about two hours if you are picky! Then I heat the whole socket as evenly as possible to a welding heat ( white hot ) adding borax for a flux, and tap the weld on the mandrel till it welds. Back in the heat and harder hits on the mandrel till the weld is hidden and shaped. Welding about 30-45 min not including starting the coal forge.
Then I spend about 30 min making the socket to blade transition shaped well
Then blade is really just beat a dome into it and keep the edges square and straight shape the end like its been sharpened so there is less to remove later, maybe 5 hours.
Then hardening, heat the blade up till a magnet does not stick, dunk it in oil (peanut) to quench it, now it is hard but brittle, heat up a 2x3x7 inch slB of steel and put the blade on that and let it sit on there till you see the metal change colors, this is tempering and removes some brittleness from the hardening.
Then I took a piece of cherry and turned the handle on the lathe, making a taper on one end that matches the taper of the mandrel I worked the socket on. Food grade flaxseed oil mixed with turpentine spirits is my go to finish it works well on
wood and metal. It smells silly for a week or two but the oil soaks in deeply with the spirits added. I am a fast turner so I got both handles made in about an hour, one worked aesthetically.
See what I mean about wordy! Also I didn't realize how long I spent on it till I wrote it down!