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This is a badge bit (BB) that is part of the PEP curriculum.  Completing this BB is part of getting the sand badge in tool care.

Tools are much more useful if they have handles.  Handles occasionally break and need to be replaced.  Let's learn how to make a handle!

Tools handles that qualify for this BB are:
 - axe
 - hatchet
 - maul
 - sledge
 - hammer
 - pick
 - pickaxe
 - pulaski
 - fokken hoe

Split wood is generally better stock to use for handles but store-bought will work if you watch the grain (as mentioned in this video):


To get certified for this BB, post three pics:

  - pic of tool with missing/broken/inadequate handle
  - pic of new handle under construction
  - pic of tool with new handle installed
COMMENTS:
 
steward
Posts: 7187
Location: Northern WI (zone 4)
2046
hunting trees books food preservation solar woodworking
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I did this at the PEP1 event!  Not best handle but it's possibly the prettiest
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Hammer head and chunk of wood
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Shaping handle with shave horse and draw knife
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Finished beauty
Staff note (Mike Barkley):

I certify this BB is complete.

 
Posts: 15
7
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This is a handle I crafted for a sledge hammer at the PEP 1 course.
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Something's missing
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Don't tell Gandalf
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Draw knives work fast!
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Shaping the neck
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Creating the slit for the wedge
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Fits like a dream
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I created the wedge with a hatchet I had just sharpened for another BB
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I pounded the wedge in and broke it off
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Finished product
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I tested it to make sure it would work. It was just fine after several heavy swings.
Staff note (Mike Barkley):

I certify this BB is complete.

 
pollinator
Posts: 118
Location: zone 6 (Kansas City)
50
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For this axe head, I chopped down a Saskatoon standing dead pole/branch. I used a knife then a draw knife to peel, shape and smooth the handle. Then I split the end and made some wedges, put the head on and was a snug fit, then knocked a wedge in and finished it. Now Paul has a new axe with character for his tool rack!
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Staff note (Mike Barkley):

I certify this BB is complete.

 
Posts: 41
Location: Hartwell Georgia USA
21
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One of my favorite hatchets.
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Busted handle
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Handle in progress
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Handle smoothed out
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Handle attached
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Done
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Handle Pommel
Staff note (Nicole Alderman):

I certify this BB is complete.

 
pioneer
Posts: 123
Location: Tennessippi
34
purity forest garden gear foraging trees books cooking food preservation medical herbs woodworking ungarbage
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It's a bit rough, but I don't mind letting a giligan borrow this one with 30 seconds of training. The handle is made from a "scrap" of white oak that was found laying in a pile of MDF and other garbage. It still needs some oil, but it has already been put to work.
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Staff note (Mike Haasl):

I certify completion of this BB!

 
steward
Posts: 5163
Location: United States
2048
transportation forest garden tiny house books urban greening the desert
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This is a hammer head that is missing a handle before I made a handle for it.



These are a few pictures of me constructing the handle.







This is the hammer with my finished handle that I made!



My handle stood up to the work that a hammer does pretty well!



Staff note (Mike Haasl):

I certify this BB complete!

 
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https://permies.com/wiki/48625/Mike-Oehler-Cost-Underground-House
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