Ahah! Peter your readability is just fine. And your observations are most appreciated.
The bit I haven't told you is that this is in the middle of a 24ft diameter, canvas covered, geodesic dome (attached). The flue goes all the way round inside the ground level bench in the centre and then exits under the rest of the floor at the far side of the dome. The dome is completely sealed at the top so airflow inside is not really upwards. Around the outside it gets a bit weird though. The lower edges of the tent are not well fixed (yet) and quite draughty (probably why I haven't died of CO poising yet!) .
The outlet of the exhaust (just outside the far side of the tent in the picture) is also at quite a low level, so your chimney/house theory may be a factor. We'll stick a big tall tube on it and see what happens...
As for the other points.
Barrel-side-gap is definitely suspect, so we can trim the outside of the riser down to get the gap CSA to match the others.
Junction to flue - you are right - the stream profile is definitely out. It was interesting writing the original post, it made me consider everything in a more orderly manner and so started seeing the holes. Looking at the way I measured it, the profile could be as much as 20"sq too small! So, we'll make that section much larger.
Interior of the riser. Should that be clean or sooty? We have a woodfired pizza oven here and that clears the soot at around 350-400 degrees celsius. As the internal face of the RMH riser is still sooty it can't be getting to that temperature. Should it? If we line it with steel then it will get hotter maybe and draw better.
So my list of to dos is...
1. Block holes in feed tube.
2. Leave tunnel as it is.
3. Possibly add steel liner to the inside of the riser.
4. Shave outside of riser to standardise riser-barrel gap.
5. increase manifold size to increase the stream profile there.
6. Lift outlet to a decent level.
The only one of those I'm not sure about is the lining the riser. Do you think the difference in mass between mine and yours makes that worthwhile.? The resulting, slightly reduced riser csa would certainly make the line of csa's more consistent...
Last point. Is the barrel-to-top-of-riser gap too much? If so a new steel riser-liner would take care of that if it pokes up half an inch...
Many thanks, to you all, for helping so far.
Jonny