Ed Lewis wrote:Has anyone heard of or played with an electric tank with two elements,
A typical 40 gallon residential electric water heater has two elements. They are not used at the same time. They actually employ a trick that permits more hot water to be drawn from the water heater during peak usage (usually as the family is taking showers in turn) before the drop in temperature becomes noticeable. There are (typically) two thermostats inside the water heater at two different levels. The lower heating element is controlled by the lower thermostat, which is low in the tank; and the upper element is controlled by another thermostat that is about half-way up the tank. There is a switch that prevents the lower element from drawing power whenever the upper element is on, in order to prevent overloads; because each element is capable of the full rated power of the whole system. Cold water enters the top of the tank, but is directed to the bottom via a tube; while hot water is drawn from the top of the tank. This is done to prevent 'mixing' of the thermocline. As hot water is drawn off from the top, the lower element turns on almost immediately, trying to heat the water that is being drawn into the bottom of the tank. As the hot water demand continues, the thermocline rises until it hits the upper heating element, which turns on and continues to heat the cold water in turn. The reason is that, as it takes time for people to take showers; most tend to out run the ongoing heating capacity of a typical residential water heater, but a 40 gallon unit can actually produce about 60 gallons of "hot" (about 110 F to the skin) water when set to 135 degrees, and drawn over about 60-90 minutes. My personal problem with on demand type water heaters is that if they are large enough to supply the real & practical hot water needs of a family of 5 at peak demand; then they are large, very expensive & probably not
cost effective over a lifetime of service. Keep in mind, these on demand heaters are much more complex machines than a typical 40 gallon electric water heater, and are much more likely to require service. I've had my electric water heater for well over a decade without
any service necessary; and it was installed when I bought the house.
Yes, electric heat is the most expensive form of heat energy; but can be very effective overall if done correctly. There are tricks that can be added to an electric water heater to make things a bit more sensible. For example; one of the great complaints with a standard electric water heater (versus an electric on demand water heater) is that the heat that is lost to the environment during the time periods that the unit doesn't have any demand is simply "lost heat". Well, that's not really true when one lives in a predominately cold climate, as every heat source inside your insulated home envelope contributes to your heat demand. But if the heat lost when you are asleep or at work bothers you, buy and install a power supply timer unit. You could tell it when your family is
most likely to be using water heat, and simply set the timer to switch on power and hour or two before your family would need it, and off an hour after the last shower; and your wife might never notice.
Another trick worth mentioning is installing a heating element at the bottom of the unit that is of a lower power rating than the original. This will affect your ability to draw large amounts of hot water during a peak time, but if you live alone, who's to care? Don't mix this one with the timer trick above, you would end up with cold showers. As Ed already noted, this is how one can use an electric water heater as a diversion load for a solar array or wind turbine; by swapping the lower element with a DC element. In this case, you'd want a high temp cutout switch in line with that DC element; in order to prevent your water from getting too hot. You'd also want to add a water mixer to keep the tap temps from getting to dangerous levels for human skin.
And a final trick is to add a "jacket" to the electric water heater, to slow down passive heat loss. This doesn't work as well for gas water heaters, because there's a chimney right down the middle; but it works just fine for electric tank water heaters. I haven't checked in a while, but once upon a time I could just order a "jacket" for a water heater from Amazon.