Kevin Olson wrote:It might be possible to cast a fireplace - whether monolithic or in pieces - using aerated concrete.
Darwin, of the HoneyDo Carpenter YouTube channel, has made a lightweight box stove from aerated concrete. You could check out his channel - he's got lots of videos of his various experiments with lightweight concrete for several structural applications, in addition to the stove.
Maybe a radiant style fireplace - Rumfordesque? There are pretty standard dimensions/proportions available for Rumford fireplaces that will heat and draw well.
I don't know that this would work, but it seems like a definite "maybe"!
A monolithic casting might survive a road trip. I've got some engineering to figure out, like is how do I work with "thermal mass" differences between metal and masonry. Being that I'm in a place that gets hot in the summer, it might be nice to be able to vent extra heat out of the back of the fireplace to the exterior, so that it can actually be used in the summer. I've also decided that I'm going to have to build a little bread oven into the hearth assembly, which will need more mass to hold heat.
My first thought was a Rumford design, but that is not based on any actual experience running one, just standing around with a bunch of carpenters after the masons had finished one. I'm not sure if the efficiency's of a Rumford will scale to heating such a small space, and I'm not sure I actually want to maximize the radiant heat into a small room in the summer.
The one room design will need a bit of tweeking. Going with an 8x20 trailer, I'd make the main room 8x16 with an 8x4 covered porch/screen/mud room on the back. The attic/loft I would attempt to use for heat regulation with hatches and vents. Old houses in the south had high ceilings for a reason.
Another big engineering question will be how light can make the whole structure including the stove. I'm thinking some sort of light "timber frame" with the walls and roof being foam sandwiched between a pine ship lap interior and lath and cedar shingle exterior. It might make sense to ad a thin layer of plywood sheathing to that mix to give real rigidity. Goal would be to make the whole structure light enough to use a recycled travel trailer frame. but there's a lot of numbers I need to confirm before comitting to that idea. There's a few available locally, so It seems worth it to actual do the math at some point.