Daren Carroll

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since Feb 10, 2019
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Recent posts by Daren Carroll

Mike Jay wrote:Hi Daren, welcome to the party!  So I take it you will do two curved 20' pieces of pipe, joining at the peak?  I built my curved trusses a bit beefier to handle snow load.  I haven't had much snow to test it against but so far I'm very confident it can handle any snow it will encounter.  I was also going with beefy trusses to handle the weight of all the insulation, siding and roofing on the north side without bulging out the south side.  If I were to build another one of these greenhouses, I'd be very tempted to attempt an A frame with straight trusses.  The curves probably added 1/3 to the timeline of the project and 60% to the brain power needed.

With your question about cubic feet of battery to glazing, what kind of battery do you have in mind?  Are you thinking of a GHAT or climate battery with air pipes underground?  I decided against that type of system due to our cloudy winter climate (My first Permies post asking about climate batteries in cloudy cold places).  The systems seem to work well in sunny cold places (Colorado, Nebraska, great plains, etc).  This year, I think we had about 15-20 sunny days between Nov 30 and today.  A battery system couldn't gain enough on those days to give back heat on the other 50 (in my climate).

There is a Sunny John calculator for climate batteries that has been posted and lost and reposted.  I think you can get info on sizing through this link: ecosystems-design.com

Regarding if a greenhouse heats up enough to charge the battery, my greenhouse on a frigid sunny day will heat up to 100+ in the middle of the day.  That lasts from about noon till 3pm.  So that's three hours of hot air to put into the battery.  And 21 hours where that heat is needed to be drawn back out.

I think I'll do a poor man's climate battery by digging shallow trenches in the greenhouse (18" deep) to circulate hot air on sunny days.  The main goals of that would be to store that heat when it happens (avoid opening the vents) and maybe heat up the roots of the plants by a degree or two.  I wouldn't use it to return warm air to the greenhouse.  We'll see if I actually do that...

Regarding the phase change, I haven't decided if I'm really going to do that or not.  I think the 6 water barrels I had in there did help moderate the temps until they froze.  I think until I know the temperature swing of the greenhouse when it's "done" I won't be able to pick a good phase change material.  For instance, if the greenhouse swings from 30 to 70 degrees, a phase change material that melts around 50-60 would probably be ideal.  It should melt most days and freeze most nights and hold the temp nicely.  Using water as the phase change would only really kick into action at 32 degrees (too late to protect your tomatoes).   Water, or any phase change material, or a stack of bricks, all act as thermal mass regardless of the temperature.  That just slows down the temperature swing and takes away the peaks.  So they're good too.  I think between the footings and the cement blocks I have about 20,000 lbs of thermal mass.  Add in the top 4" of topsoil and it's a bunch more.  So if I add 30 barrels of water it will help and it will distribute the effect, but I don't know if it's worth the space it takes up.  So that's a long way of saying, I don't know what you should do.  

I managed to avoid the blower on my two layers.  A 1.5" spacer keeps them apart except for one spot in the middle.  But Solawrap or twinwall polycarbonate would be slicker than my installation.

I'm not sure the perfect answer for your endwall question.  I think it depends on your goals for the greenhouse.  If you're going to try to keep it warm through the winter at our latitudes, I think they have to be insulated.  I'd only get a bit of light (and solar heat) through them for an hour a day.  Then I'd bleed heat out through them for 23 hours a day.  If you are just going for a much longer growing season, glazing part of them might start to make more sense.  Maybe glaze the south half of each and insulate the north half.  Another way to think of it is that at 10am the sun is hitting the outside of the E wall and not entering the greenhouse.  But the sun that goes into the greenhouse and hits the solid W wall is reflected back towards the plants.  If those endwalls were clear, that 10am sun would enter the E wall but the sun going through the greenhouse and hitting the W wall would escape and light up the snow outside.  So am I gaining any sun if they were clear?  And keep in mind the tremendous heat loss through those walls 24/7.  

Regarding the compost heat, I haven't got it figured out yet.  I hope to so that we can all heat our stuff in a wonderful way.  But I fully understand your concern.  My current mix is too slow of a "burn".  I'm going to pull some out and change the mix and see if that fixes it for the second half of winter.  

If you have enough ventilation for the summer (meaning a lot), then it's hard to have a really well sealed greenhouse.  Mine has the equivalent of 13 doors on it.  All but one are homemade and sealed with weatherstripping.  I'll fix more leaks but it will always breath more than I want.  So I wouldn't be too worried about wood heat for cold nights sucking up all the oxygen.  Maybe if you're burning a face cord every three days...  Plus the plants should be giving off oxygen.

As you get your plans together feel free to start a build thread like this one.  You'll get lots of good info and we'll all get to watch your progress



Actually, I meant one single 20’ pipe bent to an arch- the side walls would be achieved by 2.5-3 foot straight pipes. But due to the advice I’m seeing here, I could very well scratch that idea in favor of insulating the snot out of my entire north wall instead of glazing it, and possibly doing the same for the east and west gable ends. It’s almost like a chimerical design- one exact half being well insulated, possibly stick built, but with moisture resilient materials, and the other half being a plastic greenhouse.

Due to snow considerations, and wanting to be able to leave on vacation with no worries of snow clearing chores, I’m def thinking a 12/12 pitch.

A side note for others to think about, and something I’m leaning towards, is making the construction such that it could be converted to a more regular outbuilding if the need ever arose. I’m thinking of using PT stickbuild for everything and if I ever had to, I could remove plastic and put up board and bang-presto, have a barn. Just a thought.

I actually had never looked into the air pipes idea, though that seems interesting. I guess I have to look at real climate data for my area versus my own memory...I feel like we have an often-sunny winter (definitely January and February) but I don’t have numbers on it. All I had come up with for thermal batteries was to make a long thin wall of bricks on the north side of the greenhouse, not touching the outside wall (to avoid thermal bridging) but just there to capture sunlight before it streaks out the north side. If not bricks, I’d also thought of wide thing jugs of water, like those military type 5 gallon gas cans that are mostly rectangular. I'm not as good at physics/engineering as the folks I see here, but I do know most brick/concrete/rock has one quarter the thermal capacity of water but has a higher capacitance before it starts to shed that heat? So depending on climate a mix of rock's higher temp capabilities versus water's volume to heat advantage is what we're looking for?

If the $$ made sense, I could also get beeswax from someone, because its phase change temp is closer to the number I’d be theoretically aiming for. I’ve worked for a veggie farm for years that did winter greens in high tunnels via rowcover, etc, so I know the whole “keep it close to 32 and keep the plants alive but not growing much” game- I’m more interested in winter production at 50-70 degrees or more. If that goal is unrealistic, then I change more to a simple goal of a thermally efficient greenhouse that is good for allium and tomato starts by Feb 23rd or so.

I have no idea how to solve the ventilation question. I have very low goals for using it in the summer, actually. Some people in the Northeast don’t realize that 70% of the benefit of a greenhouse for tomatoes is just getting the darn rain off the foliage, which causes disease. You also get an earlier harvest by several weeks and a later harvest, but I can accomplish some of that with field tricks like row cover and careful timing of plantings (brave, and early, with hardened-off starts). Anyways, that’s all to say...I don’t even know my ventilation plan, haha. I’ve been thinking of making modular walls (like for the gable ends) and having dedicated wall builds for winter versus the other seasons. If I could design removable walls that weigh less than 100lbs each, I could just swap em twice a year. I don’t know exactly how I’d do it but I feel like it’s doable. Alternates are to use plastic and wiggle wire to mitigate any drafty parts of the venting system that are extraneous during winter.
6 years ago
I'm hoping to make a similar greenhouse this year and was glad to find this thread. I'm in Upstate NY, 43 degrees lat., considered zone 5A. I'm thinking of a simple 15ish (whatever a 20 foot pipe bends to in making a curved arch) x 36 foot greenhouse with 2 foot sidewalls, also going down 2-2.5 feet to stop thermal bridging. I'm happy to follow this post since I think it's already answered some curiosities of mine, but my question is this- is there a somewhat hard and fast mathematical rule for the cubic meters of a thermal battery in relation to the square meters of collecting surface of said battery? Also, at what point does the size of a thermal battery make it a liability on a cloudy day (i.e. more depressingly cold mass that you're stuck paying to heat!). I guess a follow up question of mine is at what point does a phase change material make sense? The efficiency of phase change would only matter if there was enough solarization to heat it up in the first place- which begs the square meter to cubic meter question again, I think. I like natural materials that are easy to acquire and I have a mid scale beekeeper friend who has 5 gallon buckets of beeswax I could probably get at a reasonable (ish) price. I'm just curious if a phase change really is necesarry versus, say, making a 4inch thick wall in the interior of the greenhouse, northern long side, out of reclaimed brick or native stone and gravel.

I'm planning on using Solawrap since it dodges all the issues of inflating airspace between simple poly. Solawrap has 1.9 r Value.

Also, a general question, can someone explain at what point (latitude wise, zone wise, r value wise) it's better to insulate east and west ends instead of having them in glass or plastic? Genuine question cuz it seems that there are two sides to the story usually. What's the determining factor for a climate? I'm guessing based on Mike's design that it's about how many below zero degree nights he's slammed with versus my cushy 5a area? We're getting the polar vortexes and all but less often and less severe I think.

EDIT:/ I was also originally thinking of a compost system for heat but it seems there may be a lot going on to get one working? I'd worry about the inconsistency of the "burn," too, as if I did get it working would I have a very fast exothermic process that would crash too early? Honestly for my system, the goal is a very warm greenhouse from March 1st to December 1stish, and if it proves more capable than I thought, then it becomes year round, and I don't know what heating system I'd do yet. Anything like wood or propane starts to have oxygen issues in a well sealed system, right?
6 years ago