I have several improved thornless honey locust trees, Millwood and TOT varieties selected for heavy pod production, which I obtained from Springtree Agroforestry Project in Scottsville, VA in the early nineties. I've also been feeding pods from the Springtree orchards to cattle, sheep, and goats for most of the years since then. Since many of the seeds pass through the animals, this has generated large numbers of volunteer seedlings throughout the pastures and anywhere I've spread fresh or composted manure from the livestock when they were eating the pods. I'd estimate that about a third of the seedlings from the thornless stock have come out thornless. There is also a wide variation in the size and abundance of the thorns; from no-big-deal to downright nasty. Some of the volunteer trees are now reaching an age where they are producing substantial quantities of their own pods in a variety of shapes and sizes.
In the Fall of 1992, I was in Seattle, where there were, and presumably still are, large numbers of thornless honey locust planted along streets and sidewalks. Most of these trees were podless, but I occasionally came across "sports" with abundant large pods. I saved some of these pods and sprouted a few dozen trees from them in Virginia the following Spring. These, also, produced a mix of thorny and thornless trees, and some of them have grown up to be heavy pod producers.
This is, obviously, a long-term project, but, I think, well worth the effort. Our animals make very good use of the pods, which tend to hit the ground late Fall to mid-Winter, when other high-quality forage is getting scarce. The foliage, which is also excellent cut-and-carry fodder, especially if thornless, grows in fairly late in the Spring and leaves early in the Fall, so there isn't huge competition with pasture grasses.
Good luck, and I hope this is useful.
Angus Murdoch
Kents Store, VA