Thank you all for the helpful replies!
R Scott wrote:At this point, closed cell foam is the best cheapest solution, although not that green. You can do the minimum closed cell and then some rock wool for sound.
That is the strategy that I've been considering and it sounds like that might be the best route.
Douglas Alpenstock wrote:For the roof, I would strongly recommend a "micro-attic" -- a substantial (3-4") air space between the metal roofing and the insulation layer (like Roxul), with lots of vents on both the low side and the high side of the roof.
I've been wondering about this to some degree but haven't considered creating a "micro-attic". Are you suggesting that I don't use the closed cell spray foam on the ceiling at all? When you say "vents on both the low side and the high side of the roof", where would the vents go? On the front above door and the rear? I've attached some additional photos of the outside of the building (before we had it delivered.)
It's worth noting that I've also looked into prodex and reflectix but have heard conflicting information about their efficacy.
I've also considered installing a solar attic fan such as this one:
https://www.amazon.com/Solar-Roof-Vent-RVOblaster-Galvanized/dp/B075DVKMR3/ref=sr_1_14?crid=3SRMT7U0CYG7R&keywords=solar+roof+fan&qid=1661738762&sprefix=solar+roof+fan%2Caps%2C176&sr=8-14
But the thought of cutting into the roof is rather unnerving especially since the roof is ridged and looks like a pain to get installed properly but I think it would do wonders for air circulation.
Pete Arthur wrote:Yes, you need insulation.....
There is no alternative.
Spray foam will give great service for that "NEEDED" layer to your structure, but will be $$$$.
If you go get 3/4 or 1" foam board, (whatever the thickness of your purlin lumber), cut it to fit inside the rafters, AND caulk all the edges and seams,
you will pay $.
It would be easier to unscrew the metal, install foam sheets in full size (no cutting), re-install the metal (that already fits),
with longer screws to account for the thickness change due to insulation, and call it a day.
You should metal tape the seams of the foam as you install it. Foam Shiny side down. Tape on the living in side
You will not have a moisture drip problem.
I'm glad that you mentioned the option of unscrewing the metal. I considered it but really prefer to not take the walls off, I also don't have much of a roof overhang and have already installed gutters which might get in the way.