Dale Hodgins wrote:
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I'm not sure what the reinforcement is in the picture below, but just imagine that thin, light wood runs along the same spots. It would really stiffen things up, without adding a lot of expense or weight
If anyone's wondering, the stuff in the picture Dale was talking about appears to be foam core. It kind of has a similar heft to corrugated plastic or those 3 panel presentation boards used for school science fairs.
This is a neat thread Nicole and I am always amazed by your talent. Anyway here's some things I hope help bounce ideas around: (haven't read the whole thread so sorry if I repeat anything )
1. If you don't want to use wood you could make cardboard logs by layering strips of the same size on top of eachother (4-8 layers perhaps?) and either gluing them or wrapping them, riveting... however you want to fasten them. Then you could use these logs to make a 'timber' frame and attatch cardboard 'drywall' to this or even wrap the frame in fabric.
2. Is it possible to stitch cardboard together using say left over bale twine? I think if you used a strong stitch like on a leatherworking project it would be flexible but strong-ish. This would be tedious but if the kids are old enough to stitch it would be good practice on those motor skills and they could build protoypes of armor or any other inventions they can imagine. If they have the attention span it would be a neverending project to build structures this way and can be done with free materials.
3. Cardboard scratchers for cats and bunny rabbits might be a fun way to add a curved element to the playset. If you google it you could make one yourself or get one from the dollar store. Maybe for a hill or a bridge?
4. Paper towel and toilet paper rolls are good sized tunnels for lego-men. you could also cut them up and make awnings or other curved details. Or for a medim sized doll you could cut a tp roll lengthwise and add a handle to the inside of the curve thus making a shield which can be colored on/ customized by kids.
5. Pet Bunnys enjoy renovating card board castles designed specifically for them. These are made without the use of tape/glue because if the rabbit eats it it can kill it. Some of these have two levels and are modular so I think they may be a good thing to look at for structural inspiration and to save on the amount of materials needed.
6. 'Slat together' construction. If you cut small slits into the edge of the cardboard you can insert the edge of another piece (picture those foam play mats) You can use this method to join flat pieces to get sort of a log cabin effect on your corners or you could cross hatch a bunch of skinny pieces and cover them in large flat pieces to make a panel for a floor that is light and strong. (Picture like a wine bottle shelf in a perfectly sized box)
7. Other materials that might be fun to incorporate: wire clothes hangers and old t-shirts?? You can make a DIY cat tent (easily find on google) using them but maybe you could make a super cool removable dome or roof for your castle with the same method. (Pick a light colored shirt and it can be drawn on with markers or can let light inside the castle)
8. Multiple Shoe boxes inserted into a larger box is a quick way to make a multi-story with lots of rooms (go to a shoestore and ask them to save you a large shipment box plus empties and you should get stuff that fits together nice with minimal rigging) close up the lid and toss anywhere when kids are not using it if you don't put fragile stuff in the design.
Hope this helps someone out there get the brain juices flowing.