Allen Jackson wrote:....... At least with LiFePO4 batteries, the age is much less of a factor, and you can get away with adding new batteries to an older battery system.
I can suggest/recommend JK BMS, if you are building from scratch, as those are well made, decently capable, and maybe more importantly, they have very good compatibility with lots of inverters, if/when you get to a point where you need that.
Excellent continued discussion and I thank you Allen for your time and expertise on my questions....hoping all of this is of use to the OP as well!
I've got components lined up now hopefully for purchase this week (contingent on the income tax equation for previous FY not being too brutal!). One question now pertains to the fact that I'm looking at some 100 Ah EVE cells that are 'unprotected'. These cells have a max continuous discharge rate of 1C, but I'm not finding a max 'surge' discharge rate. That said, I was looking at a Daly BMS that has a 200A cut-off and now am unsure if this is an unsafe configuration for these unprotected cells. If I don't know whether the cells can tolerate a 200A burst discharge for a few seconds, do I need a BMS with a lower over-current cut-off limit? With this first time build, I'm hoping to get my feet wet experimenting with the cells, the BMS, the organization with the chosen case (ammunition case) and all incidentals like bus bars, cell spacer and wrap sizing, and ultimately, getting it all to work properly. For this first build, I hope to skimp a bit on the BMS capability (no Bluetooth) Later, I hope to up the game to Bluetooth app monitoring of cells/battery, possibly even jumping straight to 48V build at that time.
As you and others have noted, it's fairly crucial to work backwards from the peak load one wishes to power. In the case of this first build. I only hope to use it for portable 12 power....powering 12V lights, trail cameras, etc. wihtout an inverter, but adding an inverter for items that would not necessarily need large surge amperage. Later builds or configurations would be more thoughtfully designed for powering well/irrigation pumps, sump-pumps, etc....using inverters for DC-AC conversion. And also to add that I have kept my eye on the JK brand BMS and hope to use them in a Bluetooth configured build later on....I currently love using Bluetooth apps to monitor solar controllers, battery states via BMS (commercially purchaed batteries) on golf carts and off-road EVs. Hopefully looking forward to beefing up the off-road EV (48V) to Ah capacity to assist in emergency home power provision through a current transfer switch on our utility power pole....would really like to relegate the petrol generators to other reduced duty at this point.
Anyway, all a great discussion and I'm learning so much now. If possible, could you please expand on your line above that I placed in bold text: I was under the impression that string connection of LiFeP)4 batteries was best done with batteries all of the same make, same age, same state of charge, etc. was crucial for tolerable functionality. But your comment suggests that, with proper monitoring, older LiFePO4 battieries might be added to a series or parallel string???... Truthfully, I'm thankful for being alive at a time when some of this has become so much more plug-n-play than earlier. Still a lot of learning and caution needed around the power being generated, but solar right now, when paired with the new storage paradigms, is just mesmerizing me with its capabilities! Thanks again!...