posted 13 years ago
I am not intimately familiar with the inflatable structure sometimes used to make these, but lets say you got two rolls of moderately heavy gauge plastic sheet, cut off two identical rectangular pieces, one on top of the other, and used good tape, like "Pipe Wrap" to seal all the way around, except for one spot where you have a piece of 3" PVC pipe and a valve, and in it in turn, some nipple or valve that can be hooked up to a very small compressor. First, something is used to basically inflate this new big bag, and when full, the vale is turned off to keep the air in, and the small compressor is used to somehow keep it filled to tension.
Maybe somehow affix something like burlap that is synthetic, to hold the mix sprayed onto it in place.
Then you spray the mix onto it just like the 'pros', and make some odd semi-rectangular shell.
Does this sound like it would work?