Broke out the welder for the first time in ages. Mig outdoors blows... literally. Had to crank the flow way up, sun was behind me and it was tough to see the puddle. Plus I'm a duffer and really can't justify the space the machine takes up in my garage, but I didn't make any welds that didn't look ok after enough grinding.
Also cut and drilled another piece of tubing for the new hand crank (was easier to make a new hand crank than try to adapt to the trilobal shaft). A second freewheel is on the way for the hand crank. I also realized today that I need to plan on a chain tensioner. I'd sort of envisioned the crank doing that, but tensioners have to be able to move or else you're just trying to get another exact length match. Still - I have the chain, I might be able to drill it in a location that allows it.
I didn't weld the chain/strap wrench part of the pedal today, and my son was wanting me to hang out with him some more - so I didn't drag the welder back up. Printing another part tonight to hold the pedal. I think it's got enough geometry to hold up, but if not, I'll go back to the welded chain idea.