Hi everyone, greetings from Belgium.
After reading about batch RMH’s over the past years,
I am finally starting this long desired project of building a rocket mass heater in my house.
I would very much appreciate any input on my design and hopefully soon start building and reporting my results.
My house
A ground floor house with basement. Built in 1983, recently renovated.
The previous fireplace was 10kW, before any insulation on the house.
Now it has improved insulation with new windows. Roof, floor and wall insulation.
I assume the insulation factor to be somewhere between 1,2 and 1,4.
The main 2 rooms (kitchen + living room) to be heated are 150m³ in volume and represent 75% of the heated volume. Total house volume is 375m³.
Taking into consideration these 2 rooms for heating requirement, I believe I need somewhere between 4,5 and 5,3 kW. A 7” batch rocket should be enough and not too big for my house, I don’t want to go bigger due to the size of the bell.
I recently renovated the floor and added underfloor radiant heating pipes. Skipping a small area in my living room with a future RMH in the back of my mind. Now that I am busy designing, this area seems a bit small, but hopefully sufficient. I assume it's best not to install the RMH in proximity to the underfloor heating pipes as they are at shallow depth +- 40 mm/1,57”.
Leaving me with an area of approximately 750 x 1800 mm/ 2,3 x 5,9 feet.
I intended to provide external air supply coming from outside thru the basement, but it I gave up on trying to fit this pipe into my bell leading to the firebox. Instead I will just let the air supply enter the room right behind the bench bell. (80mm/3,15” in diameter)
What I want from this RMH
Primarily, an efficient heating solution.
I’m unsure whether a functional cook-top or oven is possible with this core, if not. I can do with the firebox I guess. Adding an oven probably complicates the design I think. But I wonder if I could place one on top of the firebox right before the riser exit port.
A small heated bench is desired.
The Design
see sketchup file in attachment.
A double brick bell is not possible due to size restrictions. I may add a layer of loam to the brick bell as finish, not sure yet.
I based my design on the 150mm shorty core, found here on this forum. Thanks to Peter van den Berg.
I tried to upscale to a 7"/175mm size.
Using a Base value of 12.66mm, Internal Surface Area (ISA) ideally 7,2m².
My current design has 8,24 m² ISA (excluding the sides that face interior house walls), but by playing with the main bell height I will hope to come closer to the 7,2m².
Questions
#1 Foundation and floor construction:
Do I need an extra slab of concrete and insulation as a base for the RMH?
I guess the primary need would be insulation, since the foundation is already suited for the heavy weight.
As a precaution I will definitely provide extra support in the basement beneath the main bell.
The floor construction (see sketchup) consists of concrete slabs. (steel reinforced), a layer of 6 cm PUR (polyurethane) and finally a layer of 6-8 cm cement base-floor with a ceramic tile as finish.
All floor has this construction except for the odd-shaped area where I planned my RMH, where I now planned my main bell. that area has no PUR, and 12-14cm of cement base-floor that should be well capable of holding the weight.
The rest of the floor contains heat-piping. except for the part below and between the RMH and the chimney.
Should I insulate between the bench bell and the floor? The heat-pipes are about 5 cm deep (1cm tile, 4cm cement basefloor). What temperatures will reach the pipes, could this be an issue without insulating? I I'm not mistaken they can handle 95°C.
#2 Chimney:
2a) The existing chimney is a brick and mortar, lined with cement. internal dimensions are 24x29cm/9,5x11,4”, length 5.5m/18ft. (rough estimate) useful as is for a 7" system? I know a flue pipe would be better but this may be fine? The previous fireplace had a 200mm flue pipe of 1m into this chimney.
2b) Do I need a bypass for cold starts?
#3 Interior wall Insulation
The main bell will be as close as possible up against a interior wall of plastered brick and mortar.
Do i need to insulate between the bell and this wall or just consider it as extra mass?
Perhaps leave a small air gap, place a metal heat shield or insulate some way.
In the design I left a small air gap of 1 cm. I don’t mind some heat to go into this wall since it’s an interior wall and it’s basically a brick and mortar pillar supporting the ceiling. I don’t expect much heat loss here.
#4 Door frame air intake
I increased the air intake slits left and right in the door frame but have no idea how to calculate the correct air intake volume. I just increased by ratio from a 5" to 7" system. What’s the formula for this please?
#5 Core And Bell
If anyone could check, are the dimensions of the core and bench ok for proper "air/gas" flow to the chimney?
Thanks in advance for any input. I really appreciate the help.