Hi Alex,
I can't address all your questions, as I am growing black locusts for posts in situ, rather than for split-rail. (I recently toured a farm during my PDC and they were doing the same, using old dead trees in place for nice easy electric fence posts.)
Here is a one-pager of my observations from a couple years ago, going over planting tips at 1y.o up to 3.5 years of age.
https://permies.com/t/165139/a/161714/Trees-Black-Locust.png
Now that the trees are 5 years old...
1)Their diameters range from bicep size to a large thigh size -see attached for the biggest as of January '23.
2) About 15-20ft tall, or two stories.
3) Significant (fractal-like) fairly symmetric branching started about waist height. This makes them look less appealing for saw-logs, as the central leader trunk is short.
4) They are strong enough that I often sleep between them in a hammock.
5) Thorns about 1" long max, and painful!
6) Significant suckering: Another row of trees (parallel to the first) about 8ft away is naturally forming in my no-mow pollinator strip / shelterbelt.
Other's results will vary! Our Black Locust spacing is 10 ft, linear pattern. Maintenance is brush hog'n along either side, and occasionally pruning with loppers or mini Stihl electric chainsaw.
Fun Fact: A benefit of Osage Orange is that you can graft Seedless Che onto it!