posted 2 hours ago
Generally, the thread lasts longest if it matches the material in fibre content and weight.
Too light, the thread breaks (this is my preferred failure point)
Thread too strong, the fabric breaks (so much harder to repair)
The type of seam seems to matter more than the thread
In tent construction, i find synthetic fabric decays in the sun much faster than natural. I mostly used cotton duck (a bit thicker than jeans) with thick cotton thread like top stitching for jeans.
I do a french seam. The thread from both parts of the seam are inside, not exposed to weather. If the seam takes a lot of movement or change (like near a door), I tend to top stitch it down.
The less the seam has to move, the less it seems likely to break...that said, it also depends on the grain of the fabric. I made my triangles so that a bias cut edge always sewed onto a warp (long) grain edge. Fabric is flexible, especially on the bias. Thread isn't.