Miles Teg wrote:
I haven't heard of anyone running air duct work through one of these things before though, which makes me wonder why.... I have either thought of something new, or something someone else has tried and it didn't work, that is the biggest worry at the moment.
While I haven't looked to see what other people have tried, as someone currently working in the HVAC field my initial thought is that, while it might be less efficient then a rocket mass heater with the mass inside the house, I think it has potential, if the large potential hazard is properly addressed:
you need to be absolutely sure there is no way now or in the future you will be pumping exhaust from the rocket into your house!
To give an example of one way this is addressed in the commercial market that I see: older gas furnaces had natural draft chimneys and the fan on the household ducted air is before the heat exchanger and creates positive pressure in the heat exchanger, so if/when it rusts out or leaks in some way the household air leaks out through the chimney, and not the other way around. Newer furnaces have fan driven chimneys, but that fan is placed after the heat exchanger so it gives negative pressure to the exhaust side, which increases the pressure difference between the two sides of the heat exchanger.
In addition to putting your household blower before the rocket heater so if there's a leak you blow air out instead of sucking exhaust in, I would recommend separating your exhaust and ventilation pipes in the mass (rather then running ventilation pipes through a stratification chamber, or doing a tube in tube exchanger), even just by a few centimeters, so you can surround all the ducting with a layer of clay, cement, or similar, to minimize air cross contamination long into the future, even if/when the ducting rusts through; similar to what you would want to do to all the piping if the rocket mass heater were inside your house.
A few other potential downsides I see, and ways to address them:
-I would suggest adding some kind of temperature sensor in the ducting or the mass, so that you can keep the indoor blower from running if the mass is cooler then inside your house, to prevent sucking heat out of the house to warm the mass.
-Since the mass is going to be outside the insulation envelope of your house I would recommend insulating the mass, to minimize heat loss to the outside.
-Your heat will be dependent on electricity to run the indoor blower, but that is a minimal power draw compared to electric heat or a heat pump and could be set up to run off a battery with inverter or generator.
-You'll have to go outside into the cold to start/tend the fire. I don't have any suggestions of how to address this other than good winter clothing, but you can at least take warmth in the mess of the firewood staying outside and heating your house for only pennies! :)
I can't speak to the design of the rocket heater, having not built one myself yet, but the more I think about your design the more potential I see; with the heater outside you also eliminate the issue of a backdraft down the chimney or a cold plug/hard start dumping smoke into your house.
Looking forward to seeing the finished product in action!