To complete this BB, the minimum requirements are:
- at least one cubic foot
- have a bottom (no lid required)
- sides are at least 50% wood so things don't fall out
- made from untreated wood free of glues
- no paint, stains or oils
Provide pics or video (less than two minutes long):
- the wood you're starting with
- the construction partially underway
- the finished crate/box
- description of why you made the crate/box the size you did and what it's for
I made this crate last week out of scrap wood. I want to make a bunch of produce crates for my pantry and this one is a little too big to fit on the shelves so I'm using it as my prototype.
The scrap wood splits really easily so I decided to use nails instead of screws. not being familiar with using nails for construction, I learned a lot. Next time I think I would use smaller nails and I would change the order of operations for how this thing comes together because I learned that you need to make sure you are pounding into something solid, otherwise it will all come apart and the wood will split. There are a couple spots where the wood started splitting and I added a couple screws to jam it into place. It's actually quite sturdy with all the pieces of wood coming together.
Here is the wood that I am starting with:
Here are all the cut pieces. I cut these with a hand saw. I've been cutting with a circular saw for some reason but I realized that a hand saw should work just fine and maybe I'll get a cleaner cut.
For the vertical pieces, I propped the bottom up on a stool that I also just made out of this same piece of wood. Next time I will construct the sides first and do this step last. It caused me a lot of trouble.
When I started adding the horizontal side pieces, I had to prop up the vertical pieces in order to be able to hammer into something solid. This got harder the further along I got.
Here is the crate coming together.
At some point I figured out that I could prop up part of it on the end of my sawhorse. Once I started enclosing sides, though, I couldn't use this technique and had to go back to shoving wood under the corners to prop it up.
I finally got it put together. You can see one of the corners split but it's still fairly sturdy. I can pick it up from different pieces and shake it around and it still holds. Some of the side pieces don't line up quite right because putting the corner pieces on first and trying to hammer everything together made the pieces bend and not line up quite right.
The final crate is 20" x 11" x 12"
I stuck the finished product in my pantry and dumped a bunch of produce in it. I can pick it up just fine and it is still sturdy. Hurray!