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Energy Curmudgeon
Green Fret Consulting
Topher Belknap wrote:You are going to need tens of thousands of BTUs to heat the building over the night. . . . .
"You must be the change you want to see in the world." "First they ignore you, then they laugh at you, then they fight you, then you win." --Mahatma Gandhi
"Preach the Gospel always, and if necessary, use words." --Francis of Assisi.
"Family farms work when the whole family works the farm." -- Adam Klaus
Ernest Smith wrote:
Topher Belknap wrote:You are going to need tens of thousands of BTUs to heat the building over the night. . . . .
Heat collection is available. It works out to two systems: one for day, and a second to charge the overnight system.
Getting through the night in cloudy weather in January is the controlling design problem.
The condensation is a central issue. Inadequacies in control can cause condensation, and I'm not aware of any commercially available control equipment that can do it. What I am doing is designing PLC-controlled custom one-off equipment where condensation will not be allowed.
It's another reason for vacuum tubes too. The collector I'm using now will build up to 200 C in direct sunlight easily with air in the manifold. I'll need to do some testing to establish the air temperatures I can actually get, but I don't expect they will be higher than that.
But yes, bad air quality would be a deal breaker. It's something I've not done elaborate design calculations on, but it could potentially cause a shift to a different storage material.
Water certainly holds a lot of heat, but not a stable temperature. Paraffin is theoretically nice that way; phase change is absolutely constant temperature. I don't like the fire hazard though.
Energy Curmudgeon
Green Fret Consulting
Topher Belknap wrote:
The condensation is a central issue. Inadequacies in control can cause condensation, and I'm not aware of any commercially available control equipment that can do it. What I am doing is designing PLC-controlled custom one-off equipment where condensation will not be allowed.
Could you be a little more specific on what you mean by 'not allowed'? If your storage rocks are say 50°F, your air from the solar is 80°F at 40% RH, what is the controller doing to prevent condensation? . . .
Ernest Smith wrote:
Topher Belknap wrote:
The condensation is a central issue. Inadequacies in control can cause condensation, and I'm not aware of any commercially available control equipment that can do it. What I am doing is designing PLC-controlled custom one-off equipment where condensation will not be allowed.
Could you be a little more specific on what you mean by 'not allowed'? If your storage rocks are say 50°F, your air from the solar is 80°F at 40% RH, what is the controller doing to prevent condensation? . . .
It's not really a big deal to program a PLC to only turn fans on when condensation is not a problem. Temperature (and possibly other) sensors are used as input, and the logic can be programmed to suit. IF THEN, AND, stuff like that.
What I usually do for heat transfer problems is write up some time-stepping C++ code and simulate it every second or something. I've not done that yet. I also need to go through a winter with some data logging on my recirculating water system. It is sort of disturbing how some of the physical properties are not well established. Evidently no one really had cause to give these things much consideration before. I'm expecting it will be a fairly iterative process, might take a couple of winters for prototyping.
Off topic - is there a way to increase magnification on the reply box? I can hardly see what I'm typing . . .
Energy Curmudgeon
Green Fret Consulting
https://www.seeleyinternational.com/us/evaporative-cooling-whats-behind-the-technology/ may be a better link now to a psychtometric chart.
Topher Belknap wrote: Next question, what are you doing to get rid of that condition? With the fans off, the collectors are going to get hotter, but they are never going to reduce the dew point of that air. 80°F at 40% relative humidity becomes 120°F at 12% RH, but still the water will condense at 53°F. . . .
Ernest Smith wrote:
Topher Belknap wrote: Next question, what are you doing to get rid of that condition? With the fans off, the collectors are going to get hotter, but they are never going to reduce the dew point of that air. 80°F at 40% relative humidity becomes 120°F at 12% RH, but still the water will condense at 53°F. . . .
I'm hoping to avoid bed temperatures too far into the 50s F.
Energy Curmudgeon
Green Fret Consulting
Topher Belknap wrote:
How are you going to prevent condensation? I don't see what mechanism your proposed controller has to adjust the condensing point of the storage. I don't see any method for removing moisture from the air. I do know a number of people with blocked off rock heat storage systems, that developed mold. Near the end of summer, you will need to transition from not storing heat, to storing heat. The storage will be cooler than room temperature (otherwise it would baking the house in summer). If your summer/fall are similar to mine, you will be in a high humidity situation outside. What happens next?
Ernest Smith wrote:
The short answer is that operation where condensation forms will not be allowed. It will shut down, self-protectively, and some other system will be used.
In use the bed won't go below the lower 60s F, which would require very high humidity for condensation.
If incoming air becomes unmanageably cool, it will use a self-protective shut-down and heating will transition to another system. This will all be handled automatically by PLCs programmed with the logic required to do that. I haven't found plug-and-play control equipment that is even remotely able to handle that. This will have to be an industrial process control type show. Pretty much all of the failures I have come across stem from lack of adequate control logic - preventable problems that came to be by oversimplification.
I'll have to instrument and log data from the water system to establish ground truth on a realistic energy flux from collectors. Then I'll do the detailed computer simulations to evaluate probable designs. Then I'll build it and see. If at any point the obstacles to making this work become less desirable than some other system, then something else will move ahead of it in the priority list.
Thermal charging (daytime) will be a closed loop. Air will be drawn from the bed bottom, run through heat collectors where it is heated, then put back into the bed top-down. Hot air temperature might need to be controlled by fan speed (slower movement means hotter air). So, air comes out the bottom, through heating, back in the top. At no time will it condense water.
Discharge at night will be a more or less closed loop too, with indoor air instead of running through the heat collector. Warm air goes out the top of the bed to the interior space. Interior air (mid to upper 60s F) comes in the bottom to replace it.
At no time during normal use does the bottom of the bed cool below room temperature. It is either recharging with heated air during the day or taking in room temperature air at night. There will be short lag time with no air flow (probably) but it will be too short for significant cooling.
P.P.S. The daytime system will be totally different - water recirculates between heat collectors and radiators inside. The thing about pebble bed heat storage is you cannot charge it and discharge it at the same time.
Energy Curmudgeon
Green Fret Consulting
Topher Belknap wrote:
You mentioned this before; what I am wondering is how you get from this 'not allowed' condition back into an allowed condition. Once the rocks are cooler than the dewpoint of the air, how do you correct that condition?
Ernest Smith wrote:
Topher Belknap wrote:
You mentioned this before; what I am wondering is how you get from this 'not allowed' condition back into an allowed condition. Once the rocks are cooler than the dewpoint of the air, how do you correct that condition?
Control logic, using temperature sensors as input, possibly others.
In normal service, I don't see how condensation would happen. There is no source of moisture but the air, and there is pretty much no way to get below about 65 F.
Energy Curmudgeon
Green Fret Consulting
Topher Belknap wrote:
Which brings me back to my original point. Why an air-to-rock system instead of an easier water-to-rock system? Especially when you already have a water system. Why add in another system using air?
P.P.S. The daytime system will be totally different - water recirculates between heat collectors and radiators inside. The thing about pebble bed heat storage is you cannot charge it and discharge it at the same time.
I have seen designs that did. Fortunately, I was able to talk those people out of the idea of air-to-rock storage altogether. You certainly can heat your house, and store surplus in rock at the same time, which would seem to me to be sufficient. . . .
Topher Belknap wrote:
Control logic doesn't DO anything. What are the OUTPUTS and what do they do.
In normal service, I don't see how condensation would happen. There is no source of moisture but the air, and there is pretty much no way to get below about 65 F.
Why do you think 65°F is some magical condensation prevention? . . .
Ernest Smith wrote:
Control equipment runs the fans, etc. If it is programmed to not turn on a fan under a certain circumstance, it won't.
Right now my room air is 70 F. It is cooler on the floor, possibly 65 F early in the morning. Let's say I've been cooking a lot and humidity is 90%. That air goes in to the bottom of the rock bed, 65 F and 90% humidity. Then it works its way up and is warmed, its relative humidity drops, and it gets blown back into the room and its humidity comes back up. And so on. How is that air supposed to condense anything? That's the lowest temperature it ever gets to, 65 F or something. If it won't condense in the room, how is it supposed to condense in a rock pile at the same temperature?
Energy Curmudgeon
Green Fret Consulting
https://www.seeleyinternational.com/us/evaporative-cooling-whats-behind-the-technology/ may be a better link now to a psychtometric chart.
Topher Belknap wrote:
What about thermosiphoning?
90%RH air at 70°F most certainly WILL condense (both in the house and in the rock storage at 65°F! . . .
Ernest Smith wrote:
I'll bow out now and descend into the "nerd cave" to do my studies and calculations.
Ernest Smith wrote:The kind of pebble bed storage I am talking about is something that has to be taken seriously in its finer details or it won't work correctly
Energy Curmudgeon
Green Fret Consulting
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