thomas rubino wrote:Hi Marla; Welcome to Permies!
A question to start) Is this under a roof ? If your answer is Yes then your golden.
If the answer is no, then did you have a plan for weather proofing ?
Cob and rain do not play well.
Now on to your questions.
#1) My clay was very pure , so I needed 3 times as much sand as I did clay. I'm thinking a pickup load of clay to a small dump truck load of sand.
#2) Gabion center for sure.
#3) Oh my , cob has to dry as you go. So more partial days will be needed than you think. Making cob can be hard physical labor, folks will get tired. Employ child labor for that part of the job.
I know I didn't give you the specific answers you were hoping for, but its a step in the right direction.
Initially, we were just planning an awning type roof like you use for camping , while it cured. I wanted to do linseed oil finish once it had cured, to help it withstand some of the elements. A more permanent covering not out of the question.
How thick can one layer of cob be whilst still maintaining its integrity?