Curt Hettman wrote:
So my questions are these;
Most builds use 6" duct but some use 8" is one better?
The larger the system, the more heat output potential
Curt Hettman wrote:Is there a certian type of clay that is better or will any kind work?
If you are referring to the clay used to cob your thermal battery, the better clay is one that can be packed with the most density.
Curt Hettman wrote:What is the propper head space between the riser and barrel? From what I am seeing it is 6" is that correct?
The gap here is best kept at a CSA (cross sectional area) to match your system. The math goes as such; circumference X height = CSA of "imaginary ring". So, a 6" has a circumference of 18.84" and would be best at 1.5" gap where as an 8" has a circumference of 25.12" and would be better at 2". With that being said, adding a 1/2" would allow more heat to pass from the barrel into your mass/exhaust.
Curt Hettman wrote:Morter between the fire bricks is plain portland cement? or do I need to add something to it to keep it from cracking?
Fire bricks are designed to withstand high heat, plain mortar is not. A refractory powder mixed to the consistancy of pudding and applied thin as more of a slip to seal brick to brick will last the longest.
Hope this helps