• Post Reply Bookmark Topic Watch Topic
  • New Topic
permaculture forums growies critters building homesteading energy monies kitchen purity ungarbage community wilderness fiber arts art permaculture artisans regional education skip experiences global resources cider press projects digital market permies.com pie forums private forums all forums
this forum made possible by our volunteer staff, including ...
master stewards:
  • Carla Burke
  • John F Dean
  • r ransom
  • Nancy Reading
  • Timothy Norton
  • Jay Angler
stewards:
  • paul wheaton
  • Pearl Sutton
  • Eric Hanson
master gardeners:
  • Christopher Weeks
  • M Ljin
gardeners:
  • thomas rubino
  • Megan Palmer
  • Benjamin Dinkel

Charcoal Forge Finished!

 
gardener
Posts: 5535
Location: Cincinnati, Ohio,Price Hill 45205
1177
forest garden trees urban
  • Likes 5
  • Mark post as helpful
  • send pies
    Number of slices to send:
    Optional 'thank-you' note:
  • Quote
  • Report post to moderator

Im building a forge for my kids.
It will be built with firebrick and mud inside a stainless steel pan.
I am chosing between a  japanese style side blast forge or a Witlox style vee shaped forge that uses a horizontal perforated pipe as a bottom blasting  tuyere.
If anyone is familier with either of these  styles of forge, I would appreciate any feedback.
20230703_220324.jpg
Bones of a forge
Bones of a forge
 
William Bronson
gardener
Posts: 5535
Location: Cincinnati, Ohio,Price Hill 45205
1177
forest garden trees urban
  • Likes 4
  • Mark post as helpful
  • send pies
    Number of slices to send:
    Optional 'thank-you' note:
  • Quote
  • Report post to moderator
I decided to jump on in and build it from the tuyere out.
3/4 "  black iron pipe runs the length of the forge.
Firebrick spilts form a "valley " that should channel wood or charcoal down towards the combustion zone.
I plan on cutting 9 slots in the pipe , one every 2 inches or so.
The Witlox forge uses a cleverly cut pipe inside the the tuyere pipe, to block off any number of holes simply by turning the pipe to a setting on a dial .
1/2" emt fits nicely inside 3/4" black iron pipe,  so my simple minded alternative is to cut 1/2"  emt conduit into 4 lengths, one each of 18, 14, 12, and 8 inches, and use them to block between one to eight of the air slots.
A single 18" length of pipe could work just as well, except it would protrude too much when blocking only a few holes.

The pipe between the air supply and tuyere has two 90° elbows and one tee fitting, which might induce too much resistance,  but I wanted to tuck the blower away under the forge, out of the elements.
The ball valve acts as a dump gate allowing the operator to adjust the flow of air.

I need to cut the corners off of some of the  firebrick, cut the slots in the tuyere, and maybe insulate behind the bricks with a mud and sawdust mix.
I'm excited to see how it performs.
If I like it I will probably add a hood with a flue



20230707_231331.jpg
I wonder what the kids will name it?
I wonder what the kids will name it?
 
William Bronson
gardener
Posts: 5535
Location: Cincinnati, Ohio,Price Hill 45205
1177
forest garden trees urban
  • Likes 4
  • Mark post as helpful
  • send pies
    Number of slices to send:
    Optional 'thank-you' note:
  • Quote
  • Report post to moderator
Well it's done and I've fired it,heated some rebar and hammered it .
It could use some insulation and a hood(maybe an insulated hood), but it works.
I even recorded some video, please overlook my goofy enthusiasm:

https://www.youtube.com/shorts/DferCDHOzJs

 
 
I agree. Here's the link: http://stoves2.com
reply
    Bookmark Topic Watch Topic
  • New Topic