Hi Rod; Lets see, first, nothing wrong with building your own barrel although a removable lid is very nice. second , I would increase the top of the barrel gap to at least 2" but 1.5" may work . Third , a gap of only 2" alongside the inner and outer barrel seems to tight 2.5-3" would be better. Are you using 6" pipe in your mass ? 8" ? Do you have a copy of ianto evans book rocket mass heaters

If not, then you should have one ! Add your location in your profile so we know what part of the country/ world, that you are in.