Allen, John,
How did I miss this whole conversation?! I know that I have been a touch overwhelmed at school, but I have popped in and out but somehow missed all of this!!
So, wow! Great work on your projects.
As for mine—at the moment I do not have any nonconducting sheets in between the cells. And here is where I start getting conflicting information. Some sources say I need plastic sheets between cells. Some say I need that and and compression on both sides to prevent the cells from swelling. And other sites just say secure them together.
AAAAARRRGGHH!!
Ok, so for the moment, I am just going to put the battery pack (4 cells) in the housing, wrapped with painters tape. The painters tape will provide basic structural integrity. Now if I decide later, maybe I will add plastic and compression via two boards (plywood) bolted together, with the bolts set such that I can fine tune the compression.
As it is, it is very close to being done which is usually when I get dragged away to do something else.
And to answer a question, the case is plastic—an ammo can designated as being as a 5.56 mag case.
Thanks for the feedback guys!!
Eric