He's been a furniture maker, mold maker, composites specialist, quality inspector, master of boats. Roughly during the last 30 years he's been meddling with castable refractories and mass heaters. Built a dozen in different guises but never got it as far as to do it professionaly. He loves to try out new ideas, tested those by using a gas analizer.
Matthew Galloway wrote:Ah 30cm thick ceramic fiber was a mistake - I meant 30mm!
There is 10, 20, 25, 30, 40mm high temp ceramic fiber blanket available here. I could do 20mm or 25mm if you think that is sufficient instead of 30mm.
Matthew Galloway wrote:Ah I didn't understand the the depth/length of the firebox could be extended. In the Sketchup design it made it to exactly 376mm from the backside of the door to the front wall of the port wall, but if it's recommended to be larger to provide more space for wood positioning, I can adjust my design.
The common length of firewood around here is only 30m, so maybe I'll bump up the depth of the firebox to 430mm. How does that sound?
Matthew Galloway wrote:You make a good point about stability especially since effectively this batch box will be raised 80cm above the ground to match the floor level, making it more vulnerable than a masonry heater closer to the ground level. The support bricks below the subfloor will all be mortared on the 15cm face for stability, but perhaps I will reconsider the bell design to utilize the stability of the 15cm clay brick face for the bell walls.
Matthew Galloway wrote:I do still intend on building the core on the 6cm face of the refractory brick, but I can reinforce that with a steel frame.
Since we're on the subject, do you think it's necessary to place a layer of clay brick alongside the sidewalls of the core or is it sufficient to just have the steel frame and wrap the core and riser in ceramic blanket? I'm thinking 30cm thick ceramic superwool.
Matthew Galloway wrote:
Now I'm working on the bell and realizing with the 30x15x6cm clay bricks available here that would suggest stacking the bell bricks on the 6cm edge to keep the profile of the bell as small as possible. So I'm going for a cube shape of about 90x90x90cm on the exterior. Is stacking on a 6cm edge with clay bricks reasonable or should I change my design to stack on the 15cm face instead?
Matthew Galloway wrote:I'm just under the Shorty ISA for 130mm at 3.38m2 (adjusted for shorty) if I stack clay bricks on edge, with the bottom of the core 26cm from the bottom of the floor, and with 30cm of air gap on both sides between the inner walls of the bell and outer walls of the core. I'm also assuming with a shorty it's ok to have the ceiling of the riser in contact with the ceiling of the bell, but if this isn't advised I'll adjust the design to be a bit taller and narrower.