I thought asking here might save some time experimenting.
I have made charcoal a couple of times in a 55 gallon barrel that I cut the side out of, it works pretty well but I don't like standing there feeding the fire for several hours. Last weekend I tried to make a TLUD from another barrel. I drilled 3/4" holes on a 2" grid covering the bottom. The after burner was made from an old burnt out burn barrel about 16" tall and I found something for a chimney, a piece of thin walled pipe 8" in diameter and 28" long.
The problem occurs after 45-60 minutes. Initially the burn starts great, no smoke and a roaring fire but then it starts to smoke a little, the longer it goes the more smoke. First time at 60 minutes it started smoking, I thought it might be done so I closed up the barrel top and sealed the bottom. When I opened it the next day about half the contents was charcoal and half was still
wood.
Today I reloaded it, including the un-charcoal, and started again. All went well until about 45 minutes then. the problem repeated., a little smoke that gets progressively worse. After 5-10 minutes lots of white smoke was billowing out, again I closed everything up, sealing the barrel. I know that most of the wood is still wood.
Could the chimney be to short, inadequate draft? There is quite a bit of air flow in the after burner, perhaps too much, again inadequate draft to pull air through the bottom?
I like the fact that I just fill/light and watch while doing other things but I have to get it working better.
The wood is dry, cut last winter and stacked out of the weather.