posted 11 years ago
I'm not sure what to call it but we built several buildings in what might be called rammed cob back in the 90s and they are still going strong. Yes, when we've needed to make a hole in one of these walls, you could describe it as "it gives portland cement a run for its money."
We always called it rammed earth, until the designer, a local Ladakhi engineer and activist, went and studied rammed earth in France and learned that real rammed earth is much sandier and much drier. Then we thought we should stop calling our old method rammed earth and started calling it packed earth, but rammed cob would also be a good name.
How we made our walls was, we would test some ratios of the sandy soil of the site mixed with some clay from not too far away, by making adobes of the different mixes and stamping them in well. Then we'd dry the adobes and make sure they don't crack from shrinking (ie enough sand), and how they react to being kicked or dropped (ie enough clay). So we made simple forms of planks about 1 to 2 feet tall, packed this mix in and rammed it as hard as we could with hand stampers, let it dry a day or two, moved the form over to a new spot, and after a few days moved the form on top of the recently built stuff. It has been very strong, and we have no worries about that. We used arched earthen wood-free lintels the first year because of a delay in wood delivery, so the next year we tried breaking one out to replace it, but the arch was so strong, "giving concrete a run for its money," that it took strong guys with sledge hammers to chip it away. So we went ahead and built the whole building and some small outbuildings with it. When the designer went years later to study modern rammed earth, he took samples of our clay to the lab and discovered that it was actually fine silt, not clay. And yet the structures are very strong and good. When we need to break them down, either you have to chip away, or if you can push it over, it comes down in big solid chunks that crash on the ground and sit there like boulders.
We didn't use any biomass such as straw in these buildings,because as you can see in the backgrounds of the photos, there's a real shortage of biomass in ladakh. Later when we did vaulted roofs over a 5 or 7 foot span, we did put some thorn bushes in as binding but I'm not sure it helps or hurts, but those vaulted roofs are also strong enough. Same material -- wetter and with more clay (actually fine silt) than proper rammed earth.
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Works at a residential alternative high school in the Himalayas SECMOL.org . "Back home" is Cape Cod, E Coast USA.