Love me some pallets,almost done with my first pallet
fence.
6 foot tall, with 3 horizontal two by four rails.
The pallet boards go on on the bottom 2 rails, not trimmed to length or de-nailed .
I've been using 2" brads from a air nailer and it's been a revelation.
Air nailing is fast and easy, brads are cheap, and the results are sturdy
The top rail gets an layer of pallet boards to create a nailing surface in line with the boards below, then we finish the top of the fence with more untrimmed, nail infested pallet boards.
The top rank of boards overlap the bottom rank of boards, by as much as 8".
This leaves plenty of leeway for short boards.
I think this would also be a decent way to side a shed, especially if you ran a shiplap pattern.
I just butted the boards together,so we will see what happens come summer heat.
I have carefully built 3x3 squares of pallet boards to use as weed suppressing "stepping stones".
I like how they look and work, but creating them took to much labor.
In the future, I want to throw a bunch down when I want them to end up, line them up roughly, and nail them together with a perpendicular top layer, with little thought to measurement.
For me, the more effort I have to put in to make use of them, the less useful pallets become.
The brad nailer has opened up new possibility for using pallets.
I can even see laminating a beam, post or an arch out of pallet boards, and brad nails.
The same nailed does narrow crown staples.
I'm not sure why one would use one or the other.
Currently my favorite way to dismantle pallets is to use a jigsaw to cut through the deck boards, just inside the outer most stringers.
Then I pry them off of the center stringer.
Cutting the nails seems to take longer, even with a metal cutting blade, so l settle for losing about 1.5" on either end.
I have the parts for a self designed pallet buster, but so far I haven't taken the time to build it.