posted 10 years ago
When I learned welding, one of the things I was taught was that you never never weld galvanized material without special respiration equipment. This is because when heated to high temperatures, the coating gives off toxic fumes.
I don't know what level of heat is required for that to happen but a wood stove can get pretty hot, and I don't remember seeing one made out of galvanized metal. Ergo, I'd err on the side of caution and stick with traditional materials. For what it's worth, if you look around in the country, there are old wood stoves to be had pretty dang cheap -- or even free, if there's one just taking up space somewhere. You may well need to remove rust etc. but the result could be awesome.