Glenn Herbert wrote:The shape and size of your proposed bench leads me to recommend swapping the serpentine duct for a pair of half-barrel bells. Essentially, you cut a 55 gallon barrel in half lengthwise and put the cut edges down, with the duct from the manifold flowing into the bottom of the first barrel, out the bottom of the first into the bottom of the second, and out the bottom of the second to the chimney. This allows hot gases to rise to the top of each barrel and give up their heat, while the cooler gases drop and exit at the bottom. It would simplify construction and maintenance (fewer cleanouts to handle), and is reputed to be more efficient than just ducting. It would definitely reduce friction in the airflow.
My drawing isn't quite to scale and doesn't really show the duct accurately. I did consider half barrels instead of duct, and got to help a bit with one of Matt Walker's builds at a workshop, so I've seen how that works. But…decided duct might work better for what I'm doing. This is a 6" system, but it will be 10" duct as it leaves the manifold, then the first two lengths of duct and the first 3 corners will actually be 8". It will go down to 6" for the third length of duct which will actually be on top of the second length, and inside the backrest of the bench. (I didn't draw the side view to show it accurately.)
So there will be 5 corners total (not ideal, I know) with 3 @ 8" diameter and 2 @ 6". Hoping this will work and draw ok, and that the 8" corners will reduce drag just a little. I will have about 12' of vertical chimney, all but the last 2 feet indoors and warm. And i can still make the heat riser a bit taller if needed. The whole system is outside right now waiting for a fire ban to be lifted so I can test it. (We have crazy wildfires going on right now. Don't be the marshmallow!!!)
To answer Byron, the footprint will be 4'2" by 7'.