Just getting this project started so I'll take and post some pics.
I don't have much experience with chain drive power transmission,..
other than a bicycles.
I think I'm going to need a stronger roller chain than bike chain but not much stronger.
I'm using 3/4" shafts and pillow blocks to pivot and crush.
What is a common chain size and sprocket for moderately powered machines?
What is it commonly used for? Go carts? Farm equipment.
#40 roller chain is a 1/2" pitch ANSI B29.1 industrial duty roller chain. This is like motor cycle chain, larger than bicycle chain. This type is what is on my 4000 lbs. pull chainsaw winch. I have also doubled up with a snatch block and pulled 4-6 tons. The chainsaw uses a cutterless drive chain (3/8ths"/.050) to drive the winch gearbox.
This may be relevant if you got lots of bike chain lying around but also to your design stage.
The force on a chain is directly proportional to the radius of the sprocket. If you double the radius then the torque halves. It's one of the reasons bikes have alloy chainrings but steel cassettes, each individual tooth has less force on it for the larger chainrings.