posted 4 years ago
I am also thinking of building out my water catchment system, and I have been doing research into ferro-cement - with a twist. From what I gather, ferrocement should last for about 50 years, and requires a lot less cement than conventional reinforced concrete. The issue it has is that inevitably the water will eventually get to the steel armature through tiny pores or cracks, and then it starts to rust and will eventually fail. So, the twist is that now you can get fiber reinforced polymer rebar, remesh and lath. I am going to start some testing this winter, and then post a thread when I have some results to share about making water-tight containers.
My plan is to use 12mm FRP rebar from an outfit called Karbon Bar on maybe 2 or 3 foot centers. The same company makes a 6 inch remesh that comes in a 5' by 163' roll. It was about 20 bucks more than an equivalent roll of steel highway mesh, but is so light I can lift it with one hand! The rebar is even cheaper than steel, but since it comes in 20' sticks, youd have to find a place nearby that has it. For the lath, I ordered some basalt mesh in a couple different sizes to try and find one that will let me apply the mortar with a sprayer. It should be possible to apply the cement with hand tools, and there are lots of videos of people in the developing world that make some amazing tanks with the most basic materials.
Anyway, if you cant tell, I am excited about this. I scribbled some notes a while back, and I came up with like 800 bucks in materials cost to make a 5000 gallon tank. If I end up 50% over-budget, it still ends up being a pretty good deal. Also, I have access to my own sand, so that would add maybe a couple hundred bucks.