Thanks to all responders!
A few comments:
1. I'd like to try to keep the firebox as-is if possible. It's really built like a tank. Outside of the Cobb layer surrounding the fire-brick is an extra layer of reinforced mortar mixed with clay and wire mesh. All of this has been curing since early October. I didn't try firing up the system until 11/14.
2. Hopefully I can focus on adjusting the flue and the piping which passes through the thermal mass to the outdoors.
3. Also, I plan on getting the 3rd edition book mentioned and doing a little more studying.
So far I've been working on this
project for 6 months - an hour here or there, when time allows.
From my understanding is that the flue pipe could be enlarged to to match or exceed the cross sectional area of the fire box. Right now it's at 28 SI and the Firebox is 56 SI.
Also, the distance from the top of flue to top of 55 gal drum is 2 inches - this gap needs to grow? I suppose I'll find that in the book.
The steel double wall flue is comprised of two pipes - 6" & 10 schedule 40, w/ a donut ring welded together top and bottom. On top, there is a small opening to allow the interstitial space to be filled with vermiculite.
There is no doubt that eventually the steel will degrade. However, at approx. 1/4" thickness, I think it would last for a while.