posted 9 years ago
Hello Brianna,
The thing is; clay can vary greatly in it's composition, some clays are great for adobe bricks or cob and some clay is better for plaster or pottery. Clay is formed by the degradation of the parent rock, so the constituents of the clay are highly variable according to the source.
In Idaho and most of the intermountain west, there is generally a buff colored clay that is wonderful for building with. It has a high lime content, so the bricks made from this clay are very strong and only need a little straw to help them not crack as they dry. This same clay makes a great mortar for the bricks and when a sharp sand is added, a good plaster.
Clay is processed by digging it dry and then adding 2 parts water to 1 clay. Put this in a cement mixer and tilt the mixer forward while running to get the big stuff out. Then screen the clay slurry(window screens on wooden frames) until you get the desired consistency, then put the whole mess into a pit lined with a bed sheet. The water will go through the sheet and you'll have perfectly hydrated clay on the bed sheet, scrape it off and mix in additives as necessary.
You can then press the mix into slop forms, pull the forms right up and let dry in the sun, turning every day until dry. You are ready to build a traditional horno!
All Blessings,
Bill