Hi Ray;
Welcome to Permies!
I'll try to answer your questions for you.
1) No, a J-tube design is better, less prone to burning backward up the feed tube, than a K-design.
2) 6x6" feed tube 16" tall, a 6x6" burn tunnel with a 12" roof, and a 6x6" riser no less than 36" tall.
3) All internal sizing needs to remain the same dia.
4)Steel can be used but will quickly degrade, clay bricks work much better and firebricks are the brick of choice if you can get them.
5 & 6) We have a poster here at Permies that specializes in building Rocket cookers, his name is Fox James.
Here is a link to one of his posts
https://permies.com/t/226771/messing-vermiculite
If you click on his name it will take you to his profile and then click on the number of posts under his name, there you will find a list of all his posts.
Fox experiments and builds some outstanding cooking stoves, I am sure you will learn much by reading his posts.