I have to be honest, the reason I was attracted to this book is the MGO content. I am struggling with building codes, banks, appraisers, insurance and real-estate agents, developers, sub-divisions, getting rammed earth, strawbale, hemprete, approved to where I as a natural builder do not take a loss. I talked to George on the phone, he has done all that and much more in Austin, TX, and since came up with methods (mag boards, low density fiber board made of petrified-clay mineralized wood, and Portland cement in the form of ICF’s) that are easier to adapt to this mainstream conventional mess we are in and I want no part of. Yes, they are industrialized but it is a start getting over the hurdles. If you are in a rural community and plan on never selling your house and having to worry about an appraiser or buyer’s bank that can’t get their head around the value of natural materials that are better for our health and environment, then you have nothing to worry about. Unfortunately, these hurdles have stopped permies and natural builder dreams, some get us far along in design only to find out about these road blocks. Some are good for public safety, since some do not understand a lot about mold, materials, and how they can harm health and structure. Then again, today's building codes and Architects are not much better and with all the sealing going on it is getting worse. So the book both promotes natural building materials some not much that are also manufactured using more natural materiasl that have less environmental impacts and embodied
energy.
Kieran: Here is how I developed that mix. I started with Type S lime in a mortar applicator along a stud-sheathing seam (I figured the MGO content was enough of a binder), it cracked. I added 1:1 fly ash, it still cracked. I tried Portland cement with fly ash since I read it makes it stronger, it cracked. I added a little straw, no cracks. Final, binder: Type S and Flyash, 1:1..water in
bucket first, add binder and mix, add straw 20-30% or until my drill paddle will not turn anymore. Cellulose (straw, wood chip, etc) petrified in clay or any binder like this is protection from fungi. The straw promotes capillary drainage and insulates, and keeps the binder together in tension. This composite is air entrained by the mixing process with open pores that wick and evaporate, not condense. Spray that water proofer on the wood first and after. The clay will neutralize the wood sugars, this is how below grade cellulose fiber board that has been around since the 19th century works, it started in Europe now is in the US. The Portland cement provides an alkaline surface that prevents mold. The troweled surface will close the upper pore rendering it “plastic” like but still leave permeable. You could burnishing the horizontal planes as Bill does on lime plaster with a trowel to close the surface pores more. Test a section until you see some beads. Or angle them so the drain from gravity. I am assuming you do not have a neoprene or peel-n-stick capillary break between the concrete and sill. If not that could identify the issue, especially in MI. I was there working last year in winter-spring-summer , 100 miles east of Detroit, and it gets moist there. That mix might offer a patch job break, or, getting heat to the CS may be all that is needed to stop condensation on the rim. But this would also seal in heat in winter, so it may be good to use it to seal vs toxic spray foam. There is probably no access but you also with the use of forms produce an insulation cast in place block.
I know OPC (Portland cement) is not desired since it produces twice as much
CO2 that is not reabsorbed like lime (calcium or even better magnesium carbonate), but if you have to haul in bags and pay for shipping what is the point. Here they have cheap bags of lime and “Sutherlands” bags of fly-ash for around $10/80-90 lb bag. Portland cement is cheap we know that is why it is so popular with all its issues. Good news is mag is making a comeback. In the meantime, we have to use what is locally available and bags of MGO are not readily available, other than Type S has some which is fine. I’m not sure it that will work with that bentonite water proofer. Pure “light burnt” MGO can be purchased here:
http://www.premiermagnesia.com/cpg/magnesium-cements.
Or here:
http://www.rosendalecement.net/html/rosendale_natural_cement_produ.html
And here are some coating products that breath, Silox is one, there are test above using silane-siloxane water repellents, they are affective as noted, you can use on both sides of the wall.
http://www.edisoncoatings.com/store/sealers-consolidants.html
Tec-eco in Austrailia.
China has a lot of MGO but you have to watch quality. George can help he has been over there many times. He can also get mag board or it is all over the internet,
Here are a couple of suppliers that have code approval or third party testing:
http://mgoboard.com.au/
http://magnumbp.com/products/mb-faqs.htm
If I were to sheath an existing crawl space ceiling-floor, since it is too late to drop in a limecrete on battens, I’d use mag board or a products like Durisol or Faswall even if I have to ship them is as opposed to OSB and plywood with all their clues and resigns that are food for mold. Drywall paper, linoleum glues, calks, sealants, most glues are usually the food source. The glues break down from thermal and structural fatigue cycles unlike natural cements do not in nature, let moisture in the voids, grow mold, or suffocate the interface trapping moisture in if it does get in which is inevitable.
As we have seen from Bill that opens walls up tearing latex paint down to the gypsum to expose a hygroscopic materials to interior air, the same will occur from the boards noted above that the typical OSB, plywood, paper faced drywall, will not have as much of to absorb/desorb to the surrounding moisture in the area. MGO, lime also absorbs C02 faster than Portland cements.
Kieran bathroom remodel has so much hygroscopic mass the wood will be fine as Bill has proven in many builds, and history has shown. A wood floor in such an environment that is able to dry in a 48 hour period would do fine as well. Not the case if you vapor lock the room with plastic or glue barriers that stop hygroscopic intake/exhaust, or that do not transfer heat through them to dry vapor, creating a condensing surface and high temp dew point.
Chapter 12.4 “The physics of vapor pressure and migration” explains the elevated temperature to soil ratio. It assumes your walls can breathe to the outside, but also states that pressure should be enough to push vapor through any material.
Eight feet of soil can exert quite a force on tiles and rocks and fatigue over time, especially from high expansion soils and tiles that are not draining properly, freeze thaw cycles, etc…The average force is said to be 1800 lbs-ft2 at 8’, the greatest crushing force is the resultant of the vertical and horizontal forces or “killer load” (like pushing a
lawn mower down and and forward) the book refers to in the foundation section. It is common for homes to have drainage issues to day light and that may be what is happening with Kieran’s, in part or whole...check your drain output when it rains. We did not know as much 60-80 years ago as we do now.
The sand back-fill makes void and even load distribution sense, since without air drainage cannot occur or hydrostatically locks. There are membranes available now with dimples that have air gaps that are uniform unlike pea gravel. Studies have shown with uniform gaps drainage is faster…makes sense to me anyway, more than flat mastic's used as a water profer that do not drain well or pull moisture of the concrete from vents. Delta MS is discussed in depth. There are also mineral wool fibers rated for below grade that drain well, but have little MC ability.
I did not get into that with you Kieran because I assumed you have good hats and feet, and do not want to dig out your foundation walls and redo them we hope is not the case.
As far as the radiant floor heat and getting down to the CS….We know heat rises and yet moves from hot to cold so it may work. We see above that the human body does not need as much radiant heat (12 F) less to get the same comfort level as forced air. The idea looks interesting if you can get it past the fire marshal. Some are going with ceiling installations I don’t understand how they are as effective unless in mass. This book promotes the use of thick wall mass or thin wall using fiber-cement or magnesium, not little mass and high insulation. Mass can be just as insulating if you understand it, it does so very differently from low mass/high insulation.
Rufus: Thanks for the input I address some of it above. The only place the author’s and I’ll add myself would disagree is with the use of low hygroscopic materials like linoleum. There are “natural” materials that are glued together with non-natural food for fungi. If the binder, some noted above, are inert and that can be viewed in the spec or MSDS ok, rarely the case. Wood, lime, MGO, clay plasters, and natural ventilation and methods that work with the forces of nature not against them are the focus of this book. Caulks, peel and sticks, petro-based water proofing membranes, have their limited place as long as they do not trap moisture/air flow, and provide food for fungi in the same camping grounds
Thanks for the inputs guy’s, outside of Bill I was feeling lonely, there is little interest and I was posting to myself. Ask for opinions without data we see plenty, ask to look at data we get little, go figure! Don’t worry about hi-jacking the thread, keep it coming it helps me understand better when I have to go find answers and put them to practical applications. This book has drastically changed the way I was taught by reading to many opinions on mainstream sites. I get kicked off them now for proving them wrong like the book does and ruining sales/sponsors, challenging “building Scientist”….Not that I know it all, but neither do some of these guys clearly or they choose to ignore the data above.
Here is Kieran’s bath remodel thread, surface treated wood as an integral part of the surround hygroscopic mass. Most would not do this but I believe the wood will never saturate or get past 28% EMC after a
shower or if you put water on the surface being crossed grained.
https://permies.com/t/43317/natural-building/Bathroom-Remodel-Retrofitting-Natural-Materials
I agree not much new magic just a loss of the magicians that made it happen prior to the industrial revolution, now the "green" washed revolution is thinking they are re-inventing the wheel with the same materials doing thier best to get the toxins and mold out of the assembly lines, Energy cost and CO2 levels down to stop global warming, etc, and at the same time sealing it up to get to Germany's "passive house standards" when Germany understands the material science way better then they average USA builder designing homes. Now anyone can get on the internet become a building historian or architect, some popular sites like GBA ("Green Building Advisors) are charging for the green washed knowledge to pay the sites bills. GBA is very entertaining, they put a straw or earth build up once in a while to look natural, then never recommend their use in their Q&A section. That brings me here. It's a shame since there is some talent out there either unaware or ignoring this stuff.