Thanks William! I checked at my hardware store and they said that solid core PVC pipe can work for potable water supply if the temp stays under 140 degrees. I did some math and a 10' length of 4" pipe with a 180 bend at the end and 10' coming back would hold about 14 gallons of water. I'd be into the project about $50.
I like the preheater design with the open water bath to avoid steam issues. But I agree that it would likely be ugly. My issue with preheaters is that I believe if they don't preheat enough water to get you through a shower, they just send cold water on into the water heater anyway. Or in other words, if the coil in the pot of
hot water holds one quart of water, that only helps the water heater out for the first quart of water it draws. After that the cold water that feeds through that coil is only heated a bit as it rushes through the pot of hot water. Unless I'm underestimating the amount of heat transfer you'd get?
One possible plan I had for water heat was to put a coil or radiator of water next to the stove (more hidden from view on the right side) and tie that into the water heater so that it directly loops water into the water heater tank. The water heater is 2' away from the wood stove behind the wall to the left of it. But I would not have good control of the temperature of the water and the water heater's t&p valve would be the safety for the system.
Maybe I could incorporate your open vessel with a loop back to the water heater... Have the pot of hot water on or next to the stove. Have a float that keeps it full. Let's assume it maintains 160 degrees. Have a coil of copper pipe in the pot that is connected to the top and bottom of the water heater. The hot water in the pot rises to the water heater and is replaced by less hot water from the heater. Or it's on a circulation pump that temperature controls the system. If the pump stops or we don't need more heat in the water heater tank or the circulation fails, the water in the coil just heats up to 160 and sits there (no explosion). If the fire is out and we need hot water, then the water heater wakes up and heats the water itself.
For my hot water needs, I think the vast majority of my energy usage is in keeping the water hot. Our usage is pretty low so I think heating the incoming water is less of an opportunity for us. So that may be skewing me away from the preheating option for the hot water.
But I don't have any actual
experience with preheaters or
appropriate technology in the hot water arena so I'm guessing a bit. Thanks!!!