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DIY Bike Roller-Crimper

 
pollinator
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Location: Missoula, MT
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So I made a bike roller-crimper to help manage all the quack grass around my place. It works great, and if you do it while the grass is flowering in mid to late June, it works so good that it's almost like magic.

Used alongside the traditional rope-and-bar foot-stomper crimper, I can get almost 100% coverage of an area, including tight up to row edges and fence lines, and in between and around closely spaced trees and shrubs.

For safety it definitely needs a cover over the roller (I have one in the works), as well as rubber bumpers on the sharp corners.

Handling on flat ground and up/down light to moderate slopes works without any problem. Side-hilling is not easy but it's doable once you get the hang of how it handles.

For the next version, I think I would like to build it based off a completely different style of bike, the penny-farthing. Not sure how it would actually handle without trying it out, but I think I would like it to have a near vertical headtube angle so that the roller doesn't want to tip from side to side at all when you turn the handlebars, and also for me to be able to keep my bodyweight mostly over the roller for a better crimp. I imagine it would be kind of like a stair stepper machine at the gym, or like a little kids tricycle. I would also at some point like to try making a front wheel drive version using a flexible rotary-shaft power transmission.

Previous iterations (also pictured) were the first attempt - a super heavy concrete filled crimper that was too unwieldy, and the second attempt via a push-mower type of setup using the same roller as the bike (too hard of work to use, and not enough weight on it to crimp). Also pictured is my traditional stomper-crimper which I've had for years and still use all the time.

P1040012.JPG
The beast
The beast
P1040015.JPG
Chopped and welded
Chopped and welded
P1040016.JPG
Angle of the blades
Angle of the blades
P1040076.JPG
Once down a row
Once down a row
P1040073.JPG
View from the driver's seat
View from the driver's seat
P1040107.JPG
After 4 loops up and down a row
After 4 loops up and down a row
P1040019.JPG
Old chassis for push-mower style crimper. Reused the crimper wheel from this on the bike version.
Old chassis for push-mower style crimper. Reused the crimper wheel from this on the bike version.
P1040068.JPG
View of the bottom side of the stomper-crimper
View of the bottom side of the stomper-crimper
P1030448.JPG
First attempt - concrete filled crimper - too heavy, horrible turning radius
First attempt - concrete filled crimper - too heavy, horrible turning radius
P1040026.JPG
Good crimp on dry grass
Good crimp on dry grass
P1040039.JPG
Amazing crimp mid/late June while the grass was flowering
Amazing crimp mid/late June while the grass was flowering
P1040111.JPG
Force of crimp shows well on dry soil with thin vegetative cover
Force of crimp shows well on dry soil with thin vegetative cover
 
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How heavy is the roller?  Is it filled with something or did you get that sort of impression just with the weight of the steel plus part of your body weight?  Are the angle iron bits sharpened?
 
Abe Coley
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Mike Haasl wrote:How heavy is the roller?  Is it filled with something or did you get that sort of impression just with the weight of the steel plus part of your body weight?  Are the angle iron bits sharpened?



The roller wheel isn't filled with anything and it's probably 40 to 50 pounds. The fork and the rest of bike probably add another 35 pounds, and I'm about 150lbs. So the total weight is less than 250 lbs. The angle iron blades are sharpened about as sharp as I could get them without putting an actual point on the edge (so it doesn't cut the grass), so like 1/64th of an inch or so. Sharp edges definitely help concentrate the force of the crimp.
 
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