Hi Thomas, Thanks for the information. I was wondering about using brick channels, but thought that would be prohibitively expensive with refractory bricks, although I've not done the math. So it's OK to just use 'standard' smooth clay bricks in these channels. That was on my list of things to ask about.
Related to that I was also going to ask about using an existing chimney. I am thinking about building a second RSH as a heat battery for heating
water and I have a currently unused brick chimney. This house was built in the 70's before the oil crisis and had been heated using heating oil. That boiler has been removed but the chimney is still there are looks to be in good condition. It also looks to have been built using refractory bricks, but I need to check that. I also need to check what the exhaust temperatures would have been for an oil heating system.
Increasing the size of the flue could be an option, however that creates another problem on getting large
enough insulated pipe to exit through the roof. I understand that the ideally the pipe size should be consistent, and that would be tricky to do if the pipe in a bench was already large to begin with. At least if I used brick channels I have more control over the dimensions. I imagine getting the channels to gradually slope upwards could be tricky, but I do like the idea of using bricks. They are readily available.
Yes, I am planning to start with a J tube design. I have started reading about batch boxes though, but only briefly. That is one of the two areas that I really need to read more about at the moment. The other being bell designs, and their pros and cons vs a bench design. So much to learn
Thanks again.