Just because a part is brand new in a sealed bag does not necessarily mean that it is perfect.
In my thread, what's inside
https://permies.com/t/372741#3771965
I document the assembling of a 2003 Subaru 2.5 engine.
Along with the new short block, I purchased a new factory oil pump and a new in-the-bag factory crankshaft seal.
As I documented, the build and install went well.
The motor started and ran perfectly, with no leaks.
We made a trip to town for its test run, and after returning home, the engine now had 140 miles on it.
Ran great, no issues, big smiles...
Until the next day, when I casually went to check the oil, and OMG, it's down 1/2 quart!
Looking underneath, there were no puddles, but there were drips on the timing cover and oil filter, as well as parts of the exhaust system!
To access the oil pump, I had to remove the alternator, timing cover, timing belt, and tensioner.
The oil pump has no gasket, but uses a "form a gasket" instead.
It has one internal high-pressure O-ring and a traditional "lip" seal on the crankshaft, pretty straightforward.
My guess was that I had missed one tiny spot with the gasket maker.
Upon removing the oil pump, it appeared the gasket was fine, but upon closer inspection from the rear, I could see the back of the crankshaft lip seal.
A portion of the rubber was missing!
I had installed this seal while the pump was on the bench, could not have been easier.
But apparently, a brand-new seal from Subaru was old enough that the rubber had deteriorated; running the motor and getting it up to operating temperature was just too much for an aging seal to handle.
Luckily, I had two more brand-new seals on the shelf.
I will be watching the oil level closely for the next few trips to confirm that the second seal is doing its job.
,