posted 8 years ago
For common sizes of barrel and riser, there is really no benefit to using thicker insulation than fits comfortably inside the barrel. 55 gallon barrels (23" diameter) seem to be the easiest to come by, and 8" i.d. risers are the largest common size, so even at the extreme of 2 1/2" thick firebrick and 2" of rockwool or perlite insulation, you would have 23 - 17 = 6/2 = 3" nominal airspace all around. If the riser is square, this would pinch at the corners, but the insulation can safely be thinner at the corners. In practice, this has been found to work well, and more insulation than this does not make it work noticeably better.
If the barrel were not surrounding the riser, the riser insulation would need to be thicker for heat loss performance, as the greater temperature difference to the room air would increase the loss for the same insulation. This would come close to barrel size, so no space would be saved.