posted 7 years ago
I would refit the stovepipe if possible. Maybe swap out for another brand. The canadian made heavy gauge is what i look for. Nice rolled lock and consistant size.
You could shim it with strips of stovepipe or brass sheet or other light gauge hi temp metal.
You could drill a hole for a #10 or #8 or so sheetmetal screw and try to pull the gap shut. It may hold for some time or it might shape well enough that it stays even if the screw fails over time.
Re-shaping the stove outlet could work if that is the issue as opposed to pipe. This could reveal weaknesses in the joinery of the outlet and firebox, so pipe and shim is practical depending.
The stove should be attended at startup. This the time that it is most susceptible to venting smoke and possibly a small flame or jet of hot gas out of a crack or gap.
After the stove is heated and flowing, firebox cracks, especially low ones will likely not be an issue or one that cant be resolved by operating the damper and intake controls, but circulation insid3 the stove can propel currents running in the negative pressured chamber and the inertia will project cinders out.
A large gap in the outlet and chimney system though i have seen shoot sparks up and out into the room, so use your best judgement. It needs to be tighter in my opinion, even though you are running it, seemingly without issue.
I generally do not apply caulks and other goop on stoves, so i dont know what works there. Steel seems best and caulk could be a season saver....
A stove/heater changes shape and size, more or less depending on what its made of and how it is made and can make sealants shortlived.