Jay Angler wrote:
How might this affect the building as a fire hazard?
My thought has always been that one would pack biochar in a space between two walls made from earthbag, masonry, rammed earth or other nonflammable thermal masses. At the top one would seal the biochar cavity off with a nonflammable layer as well. Because all the volatiles have been burned off in the making of the biochar it takes a bit to get it started, but you definitely don't want it to have a chance to get going.
I use an open pit method to make biochar. It takes me about 5 hours to make 1 cubic yard plus the time needed to gather and cut the wood. I'm still plotting out ways to get the cost down to the minimum possible, but for the projects I have going on this provides an ok method of production at the moment.
One last thought on the flammability of biochar....it's no where near as flammable as wood, which is the vast majority of what my house is made from. Charcoal briquette manufacturers add sawdust to the briquette to enable them to light, for example (the wood gives off flammable gases when you heat it while the charcoal has already given up all those gases when it was created).