I'm about to commence my next build and am gathering materials.
I'm curious if I need to use fire bricks for a certain amount of the upper part of the bell? Or can the entire bell be built from regular clay bricks and fire cement since they are fired at 1100 odd Celsius anyway.
There are two ways to achieve such a partly lined bell.
One is changing to bricks on edge at the riser's top level so there will be space on the inside to place split firebricks on edge.
The other is do one layer of bricks that are turned around 90 degrees in the horizontal plane so the bricks are sticking out inside and outside. I've used this construction a number of times and it works.
I have one more question. Is there any problem building the entire bell with bricks on edge? The walls would them be 75mm rather than 115mm thick and would fit the tight space I have much better.
If I have the walls 115 thick then I only have around 10mm of gap between the riser and bell on two of the sides.
For the core. The plan is 75mm fire bricks and an octagon riser. Are 75mm fire bricks suitable for the riser also or should they be insulating fire bricks?
Riser fits in well if I cut the bricks like this but requires 96 bricks so will be quite a costly part of the heater.
I've attached a sketchup file used for the images. Very tight spacing inside the bell but I think it will work. Also the riser will move closer to the center by a small amount.
Are you able to advise on bricks for the riser? I have heavy fire bricks but should I use insulating fire bricks for the riser instead?
As for the single skin bell, should I expect cracks if I just built everything above the riser from heavy fire bricks? I've experienced no cracking in the core of my smaller heater using these bricks so far.
I'm going to play around today with putting a cavity in the bell in top of the fire box as a cooking area.
Thanks so much,
The very best riser (if you can get the material) is what is called the 5 minute riser by a fellow nicknamed pinhead. Ceramic fiber (wool) blanket 1" thick wrapped inside an appropriate sized stove pipe makes for a batch burner proof riser! truly a revolutionary idea in riser construction.
here is an ebay item # 122673528486 ceramic fiber blanket, 24" tall 12.5' long and 1 " thick is $84.00 delivered ... here... not sure down under. You can make several riser's with that much.
I recall you suggested this for modifying my 4" bbr. Thanks for the suggestion. It certainly looks a lot easier and cheaper. How does it go as far as longevity and maintenance?
Also, I was under the impression that the riser needed to be as smooth as possible to reduce friction?
I collected these for a very good price for the bulk of the riser.
Benen Huntley wrote:As well as the fire box door?
Yep, to access the inside of the bell.
A bit like this
Picture 2 and 10.
First of all, you have 10.19 m² of isa. I think this is too much. Can't remember what Peter says on the subject, but i seem to remember 7 to 8 m² for an 8 inch stove.
I don't like single skin bells. So, if it would be mine, i would make a metal bell, lined outside with bricks. Or inside, if you like metal looks. I mean, bricks crack, and it would be better to have a gases tight envelope. With your bricks on edge, you might be a tad low on mass too.
Can't you take a bit more room, in the back of the heater, to make it deeper? Narrow bells like this tend to have more of a flowing pattern, than heat layer stagnation in bigger bells. This is the case of single bells, vs double bells too.
As well, if you don't need to heat upstairs, it's better to have a lower bell.
I'm not sure how I calculated the bell ISA so incorrectly. I was aiming for 9.4 and thought I was on the mark. I'll double check. (Area of four sides plus area of top and remove the area taken by the fire box on the wall it penetrates yes?)
Mass would be around 1500kg in clay pavers and fire bricks on the bell plus the top whichever material it ended up being.
Unfortunately I don't go much deeper as there is a hallway there and this is where a big built in cupboard currently sits.
I also have no upstairs to heat.
It should be no problem encasing the entire bell in thin steel sheeting.
Maybe a different design in a different location would be better
All of the materials are very inexpensive. The geopolymer is highly insulative and can withstand temperatures above 1600 degrees C (3000 degrees F).
But i think it's too big anyways.
I don't think you need it to be that tall. So that's easy fix, imho.
What is the material of the walls of the cupboard?
Any chance it is part of a masonry wall?
Yes it is masonry. The entire house is brick. The inside of the cavity is rendered which I can remove. The outside is plaster board glued to the render.
A mess while we renovate but the location I'm talking about is on the right. Photo taken from the kitchen.
On the other side (up the steps) there is a hallway with 4 bedrooms.
Looks more like 275x the CSA of the riser rather than 300x. The post is a few years old though. Can Peter confirm which is correct? Would love for it to be smaller for sure.
Steve, will the thin-set handle the heat of the bell? And the cycling of temperature?
You can lower your bell, make good use of existing mass. As well, any spare heat will be transferred further in the adjacent walls
Are you saying just use a single bell?
I thought making it long and narrow would not be so good? The space is 2.3m wide and only .58m deep.
A drum that I have is also 58cm diameter. I considered the possibility of a drum feeding into a brick bell.
If isa need only be 5sqm for a 150mm rocket then I'm down to 4.25 if you remove 15% for adding a bell.
Remove 1.85 for the drum and I'm down to only 2.4m for the brick bell.
Alternatively, if it is possible to fit a 200mm rocket then 8.8sqm - 15% is 7.5.
If stack two barrels to get enough height for 1.44m riser in the first bell then I'm removing 3.7 and left with 3.8sqm for the brick bell.
It drops to 3 sqm if I scale the system down to 175mm which would be less of a squeeze in the space.
This leaves the bell roughly 865mm wide x 1430 tall x 450 deep.
fire box sticks out about 300mm.
Scrape that render, if it's plastic, and line the cupboard with firebricks. Make a wall with brick on edge, in front of that cupboard. Lined with firebricks split again. That would be the cheapest and easiest solution i think. Pour a slab for the top. That you would leak proof with some rockwool or superwool.
I would glue the splits to the existing bricks, because splits won't hold on edge by themselves. Except you're really skilled a mason.
The only thing i would make sure, is that the lengthwise expansion doesn't push the existing walls.
What i mean, really, is make good use of the existing three walls, so you don't waste your energy, time and money.
Benen Huntley wrote: The inside of the cavity is rendered which I can remove. The outside is plaster board glued to the render.
Bennen, if it's solid render, unpainted, not plastic stuff, i would even leave as is. The plasterboard would act as a sort of expansion joint, and backing for the splits.
The pile you have gathered, you can use for the front. Tho, i would line the whole bell from the top, two thirds down with firebrick splits, if not all.
I was re checking your sketchup.
I would stop the bell at 1669mm that's 14 rows of bricks, according to what you have drawn.
Lining the whole cavity, with splits you'd need approximately 350 splits, and for the front wall, 140 full bricks.
You already have the front wall ones.
I'm torn between single and double bell now.
Double bell I already have two drums and it gives instant heat and I could cook on top and I could duct above and draw hot air elsewhere and it gives easy access to the riser.
Single would look a lot neater though.
It would also need to be sidewinder style to fit this way.
Fire bricks are extortionate here. I can get 38mm, 50mm and 75mm and they're all $5aud each.
For the bricks, there must be some guys advertising on the net, as fireplace specialists. Ask them where they buy. There must be some cheaper options than a fiver a piece.
In uk, i've seen a place selling for a squid a piece.
350 might be considered bulk, and bought cheaper.
Satamax Antone wrote:Can't you take a bit more room, in the back of the heater, to make it deeper? Narrow bells like this tend to have more of a flowing pattern, than heat layer stagnation in bigger bells. This is the case of single bells, vs double bells too.
As well, if you don't need to heat upstairs, it's better to have a lower bell.
Maybe I misunderstood what you said here. I thought I couldn't have the bell over 2m wide but only 450mm deep.
Cheapest I can find for 35mm is $4 :-(
Full size I can get second hand for $2
For the riser I'm investigating a couple of options.
One is a ceramic riser from a foundry riser supplier.
The other is the 5 minute riser but soak it in rigidizer to stabilise it.
Thank you so much for your input by the way. I don't express how much I appreciate the discussion.
But there seems to be some flow in a tall, long and narrow bell.
Instead or a more laminar stagnation in a big bell.
But a single bell, no mater how big, has always that mixing of gases, due to the velocity of the gases escaping the heat riser. So, in reality it doesn't matter much then.
If you found a 450mm deep, 1.5x2m tank or even a bit smaller, you chuck that against the plasterboard. Bolt it to the wall even. Plasterboard which will be protected from extreme heat by the metal.
Pile bricks and mortar, or even stones and mortar, left and right of the tank. Face the front with the bricks you have, make a slab for the top, and you're kind of sorted. Tho, i would cut an opening at the top, for the assembly and maintenance. That's the same as with bricks anyway. Also, i wouldn't do a sidewinder.
But a side loader. Easier in my opinion.
If we hate it recoils always tear it down and build a single bell around the firebox and flue pipe I guess..