Nathan Prince wrote:Sourcing materials for a RMH, cabin is 250-300sqft, r-20 walls, r-30 roof&floor, in hardieness zone 3. As a primary heating source, what would be an ideal flue size and bench mass volume. Other than the heat riser and bench mass, the construction will be heavy steel (at least 1/4").
Because common pipe is in whole inches, what consideration should be given to interior diameter through the tubes?
Nathan I have a reasonable amount of experience with these wonderful creations and can tell you that....
Ideally, interior csa (cross-section surface area) should be consistent throughout the system, with your transition area/ash pit (from barrel to thermal mass) being at least twice csa, more if you can manage it, and tapering down to original csa to travel through mass. If you're doing a batch box, like the one shared in this thread (a little easier to manage in terms of fuel size and length of burn), interior csa is consistent from the heat riser onwards, with a larger batch box, primary air intake at 20% riser csa, and secondary air intake at 5% csa.
http://batchrocket.eu/en/9-english/7-building#dimension
This link should also give you some ideas about sizing, but my suggestion would be to build no smaller than a 6 inch system, which can push through a horizontal run of about 30 feet. Any 90 degree turns reduce air speed and subsequent horizontal run length about 3-5 feet. There is something quite special about 8 inch systems, if you can manage one this size...up to 40 feet of horizontal run.
Glad to see that Satamax responded to your metal proposition. The link i've shared also addresses suitable materials. I made a batch rocket with an insulated converted wood stove, and although it worked well it was never intended for long-term use.