Eugene Howard wrote:Don't think it will work in OP's case, due to the combustibles.......(floor, etc), but has anyone tried routing the flue output of such a wood stove as OP has thru a bell, then out to the flue? If wood stove will stand the abuse, run it hot?
This seems like it might be possible. I've contemplated doing exactly this for my father's wood stove. He has an older plate steel stove which is somewhat of a bell construction, with the smoke outlet fairly low in the firebox behind a baffle. My thought has been to add a catalytic combustor at the stove pipe thimble (just a thin 2" replacement element), then either install a stack robber or pass the flue gasses through a brick bell, before heading up his chimney.
For a bell, my thought would be to place a few bricks, with generous air spaces between, on rosin paper on his hard maple floor, span over them with a piece of sheet steel, then build the first layer of the bell floor on the steel sheet with fire clay mortar, etc. The first layer would bear directly on the spaced out bricks, spanning the air gaps. I'm pretty sure the Wisner's advocate for something similar for their J-tube builds, but I'd need to double-check their book to be certain. I am pretty well certain they showed air channels between bricks running under a bench and up the wall behind it, which is more-or-less what I'm thinking, though the air channel at the wall might simply be a piece of flashing, spaced out from the wall on 1" standoffs. I have a piece of flashing so spaced between the wall and his single wall stove pipe, and it has been doing yeoman's duty at keeping the wall cool, even if the stove pipe is quite hot, so I have no doubt it would work between a brick bell running at much lower temperature.
A render of lime mortar, with poultry cloth or fiberglass mesh buried in it for strength, would help to seal any cracks in the single wall bell.
The exit to his chimney should pull from near the bottom of the bell, while the existing stove pipe thimble exiting the fire box is more than 3 feet off the floor (his stove is up on a dry laid paver block plinth, so he doesn't need to bend over as far when stoking or tending the fire). I'm thinking a version of the "juice box" system, with the stove pipe extending to near the floor of the bell, would do the trick. Some "tuning" of the juice box
straw would likely be required, and a bypass would need to be rigged, as well, to facilitate cold starts. I'm thinking 2 Ts and a damper plate might suffice, though a blast gate would be more positive than the damper plate.
But, I haven't done it yet. This is all conjectural and theoretical.
I am trying to find ways of enhancing or encouraging clean combustion and (ideally) adding thermal mass while still accommodating his entrenched firing habits. Old dogs, and all...